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Diagrams, Enhanced diagram, Power wave® i400 – Lincoln Electric IM986 POWER WAVE i400 User Manual

Page 52: G6347

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F-1

DIAGRAMS

F-1

POWER WAVE® i400

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag

ram for a particular code is pasted inside the

machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give

the equipment code number.

G6347

NO

T

E

S

:

W

IRI

N

G

DI

A

G

RA

M -

P

O

W

ER

W

A

VE

i400 (

200 -

208V

JA

PA

N

E

SE M

O

DEL

)

ELE

C

T

R

IC

AL

S

Y

M

B

OL

S P

E

R

E1537

CONN

EC

TOR

CAV

IT

Y

NU

M

BER

IN

G

SEQUENCE

(V

IE

W

E

DFR

O

M

COM

P

O

N

E

NT

SI

D

E

OF

B

O

A

R

D)

PRO

TEC

T

IVE

BOND

IN

G

C

IRCU

IT

LE

G

E

ND

A

LL

M

A

C

H

IN

E

S

O

P

TIO

N

C

O

M

P

O

N

E

N

T

O

U

TL

IN

E

MA

IN

TRANSF

ORMER

20

5

20

1

H2

X3

X2

20

4

208

X4

2

1A

3

1

H1

A1

20

6

203

20

8

+

20

4

20

2

20

7

5400/

5

0

0

C2

xx

xx

xx

x

202

SWI

T

CH BOARD

20

8V

200

-

H5

H6

H2

H3

H4

AU

X

IL

IARY

TRA

N

S

F

O

R

M

E

R

H1

O

U

T

P

UT

RE

CT

IF

IE

R

CURRENT

T

RANS

D

UCE

R

50

4

50

5

CHOK

E

4

3

2

1

52

V

5400/

50

0

C1

+

CON

T

RO

L

R

E

C

T

IF

IE

R

41

65

+

C5

42

A

~

~

66

-

+

608

607

616

615

65

B

66

B

J9

0

F1

X2

X4

410

606

50

2

802

804

801

806

50

5

J47

J46

D

C

BUS

BO

ARD

2 B

2 W

1W

1B

YEL

LOW

TH

E

R

M

A

L

LED

2

3

1

6

5

4

7

8

4

3

1

2

65

C

66

C

65

66

47

7

47

5

51

52

65

C

66C

42

41

CB1

31

33

11

5V

50

4

50

3

100

1

100

2

102

0

101

0

15

A

LE

D

ST

AT

US

RED

/G

R

EEN

CONT

RO

L

BOARD

2

3

4

1

1

5

6

2

3

7

8

4

1

9

5

10

2

3

4

1

50

2

50

3

10

20

10

02

7

2

3

8

9

4

6

1

5

10

11

12

13

14

15

16

60

9

60

2

60

7

80

4

90

3

2

3

1

6

5

4

7

8

80

2

80

6

80

1

90

1

60

8

61

5

61

6

61

0

60

5

1

2

2

10

10

100

1

6

J1

0B

J1

0A

J8

J9

J7

J6

J5

J4

J2

2

3

7

8

4

1

9

5

10

J3

21

2 B

2 W

1 B

1 W

8

7

4

3

4

3

1

2

67

A

L8

47

7

47

5

J1

1

1

54B

4

3

1

2

2

3

4

1

5

6

J1

3

J1

2

1

53B

CONNE

CT

IO

N SI

DE OF

MACHINE

90

1

90

3

~

~

-

+

_

+

90

3B

90

1B

VO

LT

AGE

SENSE

RECEPT

ACL

E

F

E

E

D

HE

A

D

P.

C.

BO

ARD

J8

1

J8

2

J8

3

J8

4

J8

5

J8

6

J8

7

2

3

4

1

2

3

4

1

2

3

4

1

5

6

2

3

1

6

5

4

7

8

16

6

2

3

7

8

4

1

9

5

10

8

15

14

13

12

11

1

0

9

7

65

4

32

1

16

8

15

14

13

1

2

11

1

0

9

7

65

4

32

1

WIRE

FEEDER

RECEPTACL

E

C

D

E

B

L

M

F

K

N

G

J

I

H

A

BLA

CK

847

539

541

521

522

GN

D -A

21

3

2

4

1

51

A

52

A

GR

EE

N

52

2

53

9

54

1

52

1

88

6

880

88

0

88

6

15

4A

15

3A

RE

D

BLA

CK

GR

EE

N

W HI

TE

BLA

CK

RE

D

BL

AC

K

W

H

ITE

BLA

C

K

BL

AC

K

84

7

E

D

C

B

A

15

3A

15

3B

15

4A

15

4B

51

51

A

52

52

A

67

B

67

C

ARCL

IN

K

RECEP

T

ACL

E

.00

4

7

/3

KV

C6

~

DEV

ICENET

RECEPT

ACLE

(O

P

T

IO

N

A

L)

1

2

5

4

ET

HERNET

RECEPT

ACLE

J1

5

5W

5B

LED

ST

A

T

US

RED

/GREEN

6

2

3

4

1

5

7

8

9

10

6

12

11

60

3

61

1

61

2

14

15

16

3 W

3 R

6

01A

60

1

67

A

L6

L7

WIREF

EEDER

L1

L2

L4

L3

LINE

LOAD

5W
5B

L5

3A

2A

2

3

1

L3

L1

L2

U

W

V

1T

B

4T

B

3B

1B

2B

3A

1A

2A

2T

B

3C

1C

2C

U1

W1

V1

3TB

3E

1E

2E

TO R

O

B

O

T

C

O

NT

RO

L

LE

R

A1

20

5

20

1

2

3

7

8

41

9

5

10

6

2

3

4

1

5

6

J21

J2

0

614

611

605

610

203

xxxxxxx

60

3

50

3A

89

1

89

3

89

4

89

2

89

4

89

2

89

1

893

50

3A

603

3B

1B

2B

GN

D-

B

3

1

2

3

1

2

FA

N

CB

2

15

A

31A

31

RE

C

E

PT

A

CLE

44

4

TP

4

.0

5

u

F

C1

6

00V

33

A

FA

N RE

LA

Y

3R

3W

1

15V

32

33

33A

31A

444

BR

ID

G

E

IN

P

U

T

_

+

A

B

E

F

C

D

_

2E

TP

1

TP

3

1E

TP

2

3E

20

7

20

9

20

5

201

207

202

204

208

203

203

206

B

2

1

4

3

20

9

20

9

2

06A

IN

P

U

T

BO

A

R

D

2

3

6

7

41

8

5

J6

0

612

609

602

41

0

60

6

61

4

3

90

1A

X3

A

30

Ω

30

0W

N.

J.

20

6B

L9

B/

G

R

G

B/R

N.

K.

N.

K.

N.

K.

SYNC

P

U

LSE

RECEPT

ACLE

(O

P

T

IO

N

A

L)

G

B/G

N.

K.

A

B

C

D

E

F

R

B/

R

CO

LO

R

CO

D

E

:

B = B

LAC

K

G =

G

R

E

E

N

R =

RED

U =

BL

UE

N =

BR

OW

N

W =

WH

IT

E

Y =

YEL

LO

W

N.

B.

SI

N

C

E

C

O

M

P

O

N

E

NTS

O

R

CI

RC

UI

T

R

Y

OF A

P

R

IN

T

E

D

CI

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C

U

IT

B

O

A

R

D M

A

Y

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A

N

G

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IT

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OUT

AFFE

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G

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IN

T

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RCHANGEAB

IL

IT

Y

O

F

A

C

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P

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BO

ARD

, TH

IS

D

IAGRA

M MAY

NO

T

SH

OW THE

EXAC

T

C

O

M

P

O

N

E

N

T

S

O

R

C

IRC

U

IT

R

Y

H

A

V

IN

G

A

C

O

M

M

O

N CODE

NU

M

BER

.

N.C.

200-

208V /

50-

6

0HZ /

3 P

H

O

N

LY

N

.D

.

CUR

REN

T

TRAN

SDUCER

M

O

U

N

TED

WI

T

H

ARROW

PO

IN

TING

O

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ITE

CON

VEN

T

IONA

L CURREN

T

F

LOW

A

S

S

H

O

W

N

.

N

.E

.

CO

MPONEN

T

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L

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IN

CAB

INE

T

(

N

O

T

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C

H

ASS

IS)

.

N.

F.

FLAT

SI

D

E

OF L

E

D

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G

N

E

D

W

ITH

W

H

IT

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A

D

.

N.

G.

FLAT

SI

D

E

OF LE

D

ALI

G

N

E

D

W

IT

H

BL

A

C

K L

E

A

D

.

N.

H.

R

E

SI

STO

R L

O

C

A

TE

D

N

E

XT TO F

A

N

IN

M

A

C

H

IN

E.

N

.J

.

CON

NEC

T

TO

GROUND

PER

NA

T

IONA

L E

LEC

TR

IC

A

L CO

DE

.

N

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.

OP

T

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L DEV

ICEN

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T

AND

SYNC

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LS

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K

ITS

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CO

MM

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N

M

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UN

T

ING

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LE

AND

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COEX

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T

.

CHASS

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BASE

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NT

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R

CHASS

IS

SUPPOR

T

FA

N

SURROUND

B

6

12

J12,

J

4

3

1

7

J8

,J4

7

,J8

4

,J6

0

4

8

1

5

J9

, J

1

3

,

J21,

J

8

3

3

6

1

4

J2

,J

5,

J

1

1,

J46,

J8

1,

J8

2

2

1

4

3

J6

,J

7

8

16

1

9

J10A

,

J10B

1

J3

, J4

, J

2

0

5

10

1

6

OP

T

IONA

L

CE

F

IL

T

ER

RECONNEC

T

PANE

L

2

N.

D.

N.C.

N.E.

N.

E.

N.

E.

N.

E.

N.

E.

N.

F.

N.

F.

N.

G.

N.H.

IN

P

U

T

BO

X

E

LEC

TR

IC

A

L

CONNEC

T

IO

N

BOX

FAN

SURRO

UND

CEN

TER

CHASS

IS

SUPPO

R

T

CASE

BACK

IN

P

U

T

BOX

EL

E

C

TRIC

AL

CONNEC

T

IO

N

BOX

ENHANCED DIAGRAM