Lincoln Electric IM408 MAGNUM SG SPOOL GUN User Manual
Page 7
vi
vi
TABLE OF CONTENTS
Page
SAFETY PRECAUTIONS ..............................................................................................i thru iv
INTRODUCTORY INFORMATION ..........................................................................................v
TABLE OF CONTENTS ..........................................................................................................vi
PART A
................................................................................................................................1
PRODUCT DESCRIPTION. .............................................................................................1
SPECIFICATIONS ............................................................................................................1
RECOMMENDED PROCESSES AND EQUIPMENT ......................................................1
PART B
................................................................................................................................2
INSTALLATION ................................................................................................................2
SAFETY PRECAUTIONS .............................................................................................2
UNPACKING THE SPOOL GUN ..................................................................................2
SPOOL GUN FAMILIARIZATION .................................................................................2
SPOOL GUN FAMILIARIZATION DIAGRAM............................................................3
SPOOL GUN INSTALLATION ......................................................................................3
CONNECTION TO K488 MAGNUM SG CONTROL MODULE ..............................3
INSTALLATION TO LINCOLN SP-250 ...................................................................4
INSTALLATION TO LINCOLN SP150 ....................................................................4
CONTROL CIRCUIT DIAGRAMS ...........................................................................5
INSTALLATION TO LINCOLN SP-200 ...................................................................6
INSTALLATION TO SIMILAR WELDERS WITH WIRE FEED CONTROL.............7
OPERATING INSTRUCTIONS.........................................................................................8
SAFETY PECAUTIONS ................................................................................................8
SETUP PROCEDURE ..................................................................................................8
SELECTING ELECTRODE WIRE ..........................................................................8
LOADING ELECTRODE WIRE ..................................................................8 thru 10
DRIVE ROLL GROOVE SELECTION...................................................................11
SETTING GAS FLOW RATE ................................................................................11
TEST WELD SETTINGS.................................................................................11, 12
MAKING A WELD .......................................................................................................12
PROCEDURE SETTINGS ..........................................................................................13
MAINTENANCE..............................................................................................................13
SAFETY PRECAUTIONS ...........................................................................................13
ROUTINE MAINTENANCE ........................................................................................13
TROUBLESHOOTING GUIDE....................................................................................14
DISASSEMBLY AND ASSEMBLY HINTS ..................................................................15
PARTS LIST FOR SPOOL GUN ASSEMBLY NUMBER L8098.....................P198 Series