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Operation, General description – Lincoln Electric IM960 RED-D-ARC LN-25 PRO EXTREME User Manual

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OPERATION

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RED-D-ARC LN-25™ PRO EXTREME

DEFINITION OF WELDING TERMS

WFS

• Wire Feed Speed

CC

Constant Current

CV

Constant Voltage

GMAW

• Gas Metal Arc welding

SMAW

Shielded Metal Arc welding

FCAW

Flux Core Arc Welding

GENERAL DESCRIPTION

General Physical Description
The LN-25™ PRO EXTREME is specially engineered
to be the most rugged portable wire feeder available.

The plastic case is molded from a high impact, flame
retardant plastic for durability and low weight. The
patent pending design keeps the internal components
protected and dry.

The heart of the LN-25™ PRO EXTREME is the 2
roll MAXTRAC™ drive. The patented features on the
wire drive offer tool-less changing of the drive rolls
and wire guides for quick spool changes. A tachome-
ter controlled motor powers the patent pending drive
rolls for smooth, steady feeding without slippage.

The LN-25™ PRO EXTREME is designed to be sim-
ple, reliable and easy to service. The Control P.C.
board is mounted with Lincoln’s leading environmental
design protection by mounting the board in a plastic
tray and potting it with epoxy.

With a 450 amp, 60% duty cycle rating, this feeder is
ready for heavy duty welding.

General Functional Description
The LN-25™ PRO EXTREME as designed is a sim-
ple, robust feeder. Standard features include a cali-
brated wire feed speed dial, CV-CC switch, Gas
Purge and Cold Feed.

RECOMMENDED PROCESSES

• GMAW
• FCAW

PROCESS LIMITATIONS

• GMAW-P procedures must be qualified by the cus-

tomer.

• Across-the-Arc models are not recommended for

stitch or spot welding.

EQUIPMENT LIMITATIONS

• The duty cycle of the wire feeder is 325A, 100% and

450A, 60%. Duty cycle is based upon the amount of
welding performed in a 10 minute period.

• The maximum spool size is 45 lb, 12" diameter.
• Maximum FCAW gun length is 15 ft.
• Maximum GMAW gun length is 25 ft.

• Push-pull guns do not work with the LN-25™ PRO

EXTREME.

RECOMMENDED POWER SOURCES

• CV-305
• CV-400
• CV-655
• DC-400
• DC-600
• DC-655
• Invertec® V-350 PRO
• Invertec® V-450 PRO
• Multi-Weld® 350
• Ranger® 10,000

• Ranger

®

3 Phase

• Ranger

®

GXT

• Ranger

®

250

• Ranger

®

305

• SAE-400
• Pipeliner

®

200G

• Classic

®

300

• Vantage

®

300

• Vantage

®

400

• Vantage

®

500