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Troubleshooting, Caution – Lincoln Electric IM910 LN-15 WIRE FEEDER User Manual

Page 29

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TROUBLESHOOTING

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LN-15 CONTROL CABLE MODEL (CE)

Observe all Safety Guidelines detailed throughout this manual

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CAUTION

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

The Wire Feed Speed Range is only
50 - 374 in/min ( 1.3 - 9.5 m/min)

"POS", "PRE" or "BRN" show on the
display.

The voltage display reads "0.0" volts
during welding

Porosity in the weld.
Variable or "hunting" arc.

Variable or "hunting" arc.

The arc burns back to the tip.

1. The 83% wire feed speed dual

procedure is activated with the low
speed gear.

Check dual procedure

switch in gun.

1. The LN-15 is in the Press and

Spin set-up mode.

2. One of the DIP switches on the

feed head board is set to "ON" for
timer setting mode.

3. Cycle power to the LN-15 or wait

45 seconds.

4. The LN-15 is an old ALPHA unit

and a DIP switch is in the wrong
position.

1. The power source meter polarity

switch is in the wrong position.

2. Set the power source meter polar-

ity switch to match the welding
process.

1. The part being welded is wet, dirty

or rusty.

2. The electrode being used is wet,

dirty or rusty.

3. There is insufficient shielding gas

flow from possible cuts in the gas
hose

4. There is moisture or water in the

shielding gas line.

5. There is too much shielding gas
6. There is too much wind or drafts.
7. The arc voltage is set too high.
8. The wrong shielding gas is being

used.

1. Worn and/or melted contact tip.
2. Worn work cable or poor work

connection.

3. Loose electrode connection.
4. Wrong electrode polarity for the

process being used.

1. The spool of electrode is tangled.
2. The electrode and work leads are reversed

(welding with the wrong polarity.)

3. The liner is clogged.
4. The contact tip is worn.
5. The wire drive tension is improp-

erly set.

If all recommended possible areas of
misadjustment have been checked
and the problem persists, Contact
your local Lincoln Authorized
Field Service Facility.

If all recommended possible areas of
misadjustment have been checked
and the problem persists, Contact
your local Lincoln Authorized
Field Service Facility.

WELDING PROBLEMS

DISPLAY PROBLEMS