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Diagrams, Invertec stt ii (ce), G4500 – Lincoln Electric IM904 INVERTEC STT II User Manual

Page 30

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F-1

DIAGRAMS

F-1

INVERTEC STT II (CE)

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag

ram for a particular code is pasted inside

the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. G

ive the equipment code number.

R

32A

32B

15

16

J2

2

R

B

18

V

32C

43A

R

U

3

18

V

501

B

504

W

4 5

5

27

5

1

8

6

3

31

1

10

J6

1

212A

9

7

21

2

35

2

212B

503

A

Y 30

1

30

5

245 22

3

8

11 3 1

3

503

24V

35

1

244

CASE

5

8

CASE

BA

C

K

16

10

PLAT

FO

RM

4 AM

P

30

9

W

14

503

A

S

BOT

TOM

S

OUTS

ID

E

I

Y

Y

4,

5

12D

N

O

O

12

H3

H1

FAN

SLOW

12B

RI

G

H

T

MO

TO

R

BLOW

H1

1

J11

6

5

37

9

2

J9

CR

2

H3

3

4

2W

10K

C

W

(M

AX)

353

362

363

CO

N

TR

O

L

B

A

C

K

GR

OUND

2

12 6

7 4 10

3

N.

L.

ASSEM

BLY

IN

P

U

T

LINE

POW

ER

LI

N

E

LOAD

D

C

B

A

F-

S1

POW

ER

OFF

W

ON

U

A

INP

UT PE

R

R

N

.A.

V

B

}

B

W

C

G

C

B

C

A

B

FILT

ER

A

52

A

TR

IGGER

CO

RE

3 1 7 5 6 8 2 4

8

7 14

12C

12

D

- ARC

}

}

+ ARC

CURR

EN

T

ME

T

E

R

VAC

A

12

D

A

37

8

11

363

J4

C

W

(M

AX)

11 2

2

3

3

44 5 6

5

359

358

2W

10K

R1

1

3

5

37

7

5 6

6

TRA

NSFORMER

D1

A

O

37

4

N

I

O

T3

CUR

RENT

N

2

5

N.E.

4

37

1

1

3

}

4 3

10

J5

W

210

211

A

502

246

212C

J3

6

B

Y

}

9

}

}

36

4

365 366

2 5

1

36

7

369

36

8

2

4

12

9

1

5

7 8 9

13

10

1

J2

8

10

11

8 9

7

5

8

10

5 3

1 4

2

4 6

6

J3

3

2

}

372

372

4

371

5

J1

6 7

J2

7

2

37

6

R

1

1

4

370

}

370

376

37

4

37

1

8

B

3

12

115

V

374

10

1

32

2

33B

8

7

33A

J2

6

B

3

E

W

4

29

0A

1

10

367

A

369

.0

45

50

2

(-)

IN

DI

C

A

T

O

R

J2

5

115

A

A

223

357 35

6

5

35

5

6

35

4

6

2

1

CB

2

J3

7

40

3

504

TR

AN

SF

ORM

ER

AUXI

LI

AR

Y

T1

AUXI

LI

A

R

Y

T4

N.

D.

TR

A

N

S

FO

R

M

E

R

13

1

501

220

-

A

212A

}

15

0 5

W

4

0V

H3

H2

H1

H1

9A

9A

9D

9A

PROTEC

TI

ON

13

9C

R
W

S7

RE

CO

N

N

E

C

T

1

12

B

12

B

212C

287

43

A

R

BO

A

R

D

PO

W

E

R

8

7

30

8

30

7

TH

ERMOST

AT

W

H

EAT

SINK

J2

2

D

A

R

LINGT

ON

503

B

18

V

4

13

359

7 14

2

356

358

355

354

357

352

16 10

35

1

36

0

15

353

36

1

2 1

362

244 303

30

3

242

302

371

A

30

2

374

A

30

4

30

4

27

5

30

5

243

2

30

1

4

}

24

0

241

12B

F

IG

B

T

12

52

2

12D

2

4

W

1

D3

4

S

F

5

D4

1

BOARD

3

J16

TOP

D5

5

7

DR

IVER

MO

TO

R

FAN

LEF

T

H1

MO

TO

R

TO

P

H3

FAN

H1

H3

H1

D

13

R

E

C

TIFIE

R

TP

2

TP

1

TP

3

9D

J16, J

28

3

5

1

J34

7

A

N.K.

413

41

6

40

5

408

406

VAC

1

VAC

7

3

4

3

2

1

F

8

52

314 31

5

J1

3

ELE

C

TR

O

D

E

SE

N

SE

LEAD

}

360

367

S2

368

367

A

ST

A

IN

LESS

R1

2

42

S3

.0

35

INT

ERF

A

C

E

50

3

TR

IGGER

MI

LD

378

PEA

K

377

PE

A

K

ME

TE

R

BA

C

K

GR

OUND

CO

N

TR

O

L

HO

T S

TA

R

T

CW

WI

R

E

T

Y

P

E

2W

500K

TA

IL

O

U

T

CO

N

TR

O

L

R1

4

N.

J.

}

RE

MO

TE

1

5

40

7

2

6

6

3

11

5

35

0

J3

5

9

12

11

6

J1

7

J2

3

J2

4

MET

ER P

INOUT (

V

IE

W

ED FROM B

ACK O

F ME

TER)

ELEC

TR

ICA

L SY

M

B

O

LS

PER

E1537

W

18V

N

J2

2

J23

50

4A

380-

4

415V

H3

1

H2

H3

230V

200- 208V

}

BA

C

K

FO

R SINGLE PHASE INPUT:

C

O

NN

ECT

GR

EEN LE

AD

T

O

GROU

ND

P

E

R

NAT

ION

AL

ELECTRIC C

O

DE.

}

6V

10

V

J24

}

18

V

TH

ER

M

O

ST

A

T

COLOR

C

O

DE:

U

FAN

U

W

R

AP RED LEAD W

ITH TA

PE TO P

R

OVIDE 60

0V. INSULATI

ON

.

J26

C

O

NN

ECT

BLACK & W

H

ITE L

EAD

S

TO SUPPLY C

IRCU

IT

.

B =

BL

AC

K

CASE

TR

AY

G =

GREEN

N =

B

R

O

W

N

FR

ONT

N

O

TES:

O =

OR

ANGE

R =

RED

W =

WH

IT

E

N.A.

J25

Y

=

YELLOW

U =

B

LU

E

1.

FO

R MAC

HINES SUPPLIED W

ITH INPUT CABLE

N.M

. PR

ES

EN

T ON

EU

ROPEAN VERSION

S

, C

O

DE 10

383 AND H

IGH

ER.

FO

R SINGLE PHASE INPUT:

G

R

OUN

D MAC

HINE PER N

A

TI

ONAL AND

L

O

C

A

L ELECTRICAL COD

ES.

C

O

NN

ECT

TERMIN

AL

S U

, V & W

TO S

U

PPL

Y

CIR

CUIT.

C

O

NN

ECT

TERMIN

AL

S U

&

W

TO SUPPLY C

IRCU

IT

.

FO

R T

H

REE PHASE INPUT: GROUN

D M

A

CHIN

E

PER

N

A

TI

ONAL AND

L

O

C

A

L

ELECTRICAL COD

ES.

N.B. S

IN

C

E COM

PONENTS OR CIR

CUITRY

OF A PRINTED CIR

CUIT B

O

AR

D M

A

Y

C

H

ANGE W

ITHOUT AFFECTING

COMPON

ENT

S OR

CIRC

UIT

RY

H

A

VI

N

G

A COMM

ON C

O

DE NU

MBER.

THE INTE

R

C

H

A

NGEABIL

ITY OF

A C

O

MPLET

E BOARD

, THIS DIAGR

A

M

MAY

NOT SHOW

THE EX

AC

T

CONN

ECTI

ON

SHOW

N

IS

F

O

R 44

0-

460V OPERAT

ION

.

N.D. PLA

C

E

"

A

" LEA

D

ON APPROPRIATE

C

O

NN

ECT

ION

FOR INPU

T VOLT

AGE.

N.E.

D

1

THR

U D5 OUTPUT

D

IODES ARE A MATCHED

S

E

T.

D7 T

H

RU D

11 OUTPUT

D

IODES ARE A MATCHED

S

E

T.

9

N.F. R1, R9 BL

EED

ER RESIST

OR

S

AR

E A

M

A

TC

HED SET

.

J21

1

N.G. C1,

C

2 CAPACIT

OR

S A

R

E A

M

A

TC

HED SET.

P21

2

P

INOUT O

F FRON

T PANE

L CONNECTORS

(REAR

V

IE

W

)

3

4

3

5

J29. J

31

2

CONN

ECTI

ON

SHOW

N

IS

F

O

R 38

0-

460V OPERAT

ION

.

6

N.H. PLA

C

E

SW

IT

C

H

IN APPROPRIATE

POSITION FOR IN

PUT

VOLT

AGE.

1

6

N

.I.

DEN

OT

ES A

TW

IST

ED

W

IRE PAIR OR GR

OUP.

1

5

P29,

P31

2

4

3

J30

4

3

5

2

6

1

P30

6

1

1

5

J22

9

FO

R T

H

REE PHASE INPUT: CONN

ECT

GR

EEN LEA

D

T

O

GR

OUND

PE

R

NAT

ION

AL

ELECTRIC C

O

DE.

2

2

4

3

2

N.K. NOT P

R

ESENT

ON

E

U

ROPEAN VERSION

S,

C

O

DE 10

309 AND H

IGHER.

4

1

10

5

3

11

4

6

12

N.L. PRESENT

ON

EUROPEAN VER

S

ION

S,

C

O

DE 103

09 AND

H

IGHER.

4

13

8

3

14

P22

15

8

16

7
6
5

16

4

15

3

14

2

13

1

12
11
10

7

J38

J19

N.J. NOT PRESENT

ON

EUROPEAN

VER

SI

ON

.

2.

FO

R MAC

HINES NOT SUPPLI

ED

W

IT

H

IN

PUT

C

ABL

E

C

O

NN

ECT

BLACK, RED

& W

H

IT

E LEADS T

O

SUPPLY

CIRC

UIT

.

J39

1

2

3

4

}

310

309

310

A

310

309

A

309

A

310

A

2

6

J7

224A

10 2W

309

IN

S

ID

E

12B

25W

+

22

00

o

F

C1

-

BOARD

25

450V

R4

(RI

GH

T)

3

4
1

5

307

2

3

6

308

J10

8

9D

4

52

52

2

B

}

2

9

J3

4

J3

6

C4

2W

R3

10

.001/

400

N.

E

.

5

W

12C

12A

S

F

OUTS

ID

E

TOP

CH

OKE

BOARD

3

12A

J1

2

J8

N.

H.

BOARD

224

R

31

0

J15

31

6

}

9B 9B

12B

401,

403

1,

8

8

371

J2

2

51

12B

12B

TOP

12B

.001/

400

CR

1

25

22

00

o

F

45

0V

9A

25

W

-

+

53

9A

+

9

R6

12A

R7

12

A

12

R

W

R

W

401,

403

40

2,

40

4

(LEFT)

BOARD

SWIT

CH

1,

8

25W

25

4,

5

I

21

81

82

GND

4

2

{

42

{

41

FE

ED

ER

32

31

{

J3

9

N

B

H

L

M

42

414

B

H1

+

C

4

3

2

J

A

8

12

TR

A

N

S

FO

R

M

E

R

C8

28

8

4

289

R1

6

288

A

SEN

S

E

C2

L3

4

MA

IN

1

3

289A

20/

40

0

D1

1

T2

2

J1

8

4

F

S

4

313

3

3

2

J1

4

210A

21

0

TH

ER

M

O

ST

A

T

CHOKE

}

FAN

CASE

BOT

TOM

1

1

S

IN

S

ID

E

F

BOT

TOM

D9

BOT

TOM

D10

1

14

31

1

53

3

4

33C

N

J3

0

33

1

2

6

6

22

4

H6

H4

A

44

0-

460V

A

5

9

J3

1

42V

H5

H4

115V

J2

1

R15

C

E

2

Y

300W

G

J3

8

409

A

412

D

404

CURR

EN

T

F

41

1

291

H

GND

B

MO

D

U

LE

B

R

A

}

DR

IV

E

BO

A

R

D

14

31

7

9

9B 9B

402

, 404

+

N.

G

.

N.

F.

R5 25 25

W

25

W

7500 R9

9B

SWIT

CH

SH

R

O

U

D

1

J6, J2

7, J3

3

J2, J3

6

J1

8, J

37

J1

1, J

12, J

14

1

J1,

J8,

7

P.C.

BO

ARD CONNECTOR C

A

VI

TY

NUMBER

ING SEQU

ENCE

212B

32C

33C

D12

J3, J9,

IG

B

T

E

G

B

402

W

40

1

W

C

J

41

0

10

K

A

PB

10K

D

CB

1

C

}

76

75

6AM

P

F

G

43B 42

9A

9D

9C

3 4 5

H

N

K

I

B

G

J

A

F

L

M

H

C

A

E

G

D

I

4

F

B

J

E

3

C

2

D

1

242

243

241

240

374

A

371

A

11

21

1A

A

9

350

5

R1

25

W

7500

N.

F.

D7

D8

R2

1 2

W

D2

C3

3

53

14

14

9

1

6

8

4

J5, J7,

8

1

6

12

(V

IE

W

ED FROM COMPONENT

SI

DE OF

BO

ARD)

6

1

4

1

J1

5, J

35

J1

0,

J

13,

J4, J1

7

4
3

2

E

1

I

3 4

77

K

Y

R1

3

(+)

10K

2

2W

C

W

(M

AX)

3

361

CO

N

TR

O

L

36

6

503

A

WI

R

E

S

IZ

E

THE

R

M

A

L

OVE

R

LOAD

36

4

36

5

7

6

8

5

16

13

15

14

4

12

11

CO

N

TRO

L

C

U

R

RE

NT

BOARD

41

5

31

A

33D

6AM

P

4

6

246

245

212

2

IN

LI

NE CONNEC

TOR

CAV

IT

Y NUMBER

ING SEQU

ENCE

31

3

G4500

W

IR

IN

G

D

IAGR

AM

- IN

VERTEC

ST

T

II (CE) (FOR CODE 11366)

(V

IE

W

ED FROM

W

IRE S

IDE OF

CONNECTOR)

A

BG

SE

N

S

E

(-)

VOL

TAGE

CO

N

N

E

C

TI

O

N

(+)

2

1

J1

9

29

0

PR

OT

EC

TI

ON BOARD

RE

MO

TE

288B

TO

R

O

ID

A

L

289B

374

}

3

51

H5

6

51

9B

WI

R

E

OP

TI

ON

AL

VA

C

N.

L.

N.

M.

N.G.

2

Y

300W

50

1A