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Lincoln Electric IM694 RED-D-ARC D503K 5+3 HO User Manual

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D503K 5+3 HO

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TABLE OF CONTENTS

Page

Installation .......................................................................................................Section A

Technical Specifications ........................................................................................A-1

Safety Precautions ..........................................................................................A-2
Location/Ventilation.........................................................................................A-2
Stacking ..........................................................................................................A-2
Angle of Operation ..........................................................................................A-2
Lifting...............................................................................................................A-2
High Altitude Operation ...................................................................................A-3
Trailer ..............................................................................................................A-3
Engine Oil........................................................................................................A-3
Fuel .................................................................................................................A-3
Cooling System ...............................................................................................A-3
Battery Connection..........................................................................................A-3
Spark Arrester .................................................................................................A-4
Welding Output Cables ...................................................................................A-4
Machine Grounding .........................................................................................A-4

Operation .........................................................................................................Section B

Safety Precautions.................................................................................................B-1
General Description ...............................................................................................B-1
Design Features ....................................................................................................B-1
Engine Operation...................................................................................................B-2

Starting The Kubota Engine ............................................................................B-2
Stopping the engine ........................................................................................B-2

Welder Operation...................................................................................................B-2

Duty Cycle .......................................................................................................B-2

Welder Controls .....................................................................................................B-2

Polarity Switch.................................................................................................B-2
Control of Welding Current..............................................................................B-2
Job Selector ....................................................................................................B-2
Current Controls ..............................................................................................B-3
How to Set the Controls ..................................................................................B-3
Auxiliary Power ...............................................................................................B-3

Maintenance ....................................................................................................Section D

Safety Precautions ................................................................................................D-1

Routine ..................................................................................................................D-1
Engine Air Filter.....................................................................................................D-1

Periodic..................................................................................................................D-1

Bearings ................................................................................................................D-1
Commutator and Brushes .....................................................................................D-2

Cooling System .....................................................................................................D-2
Battery ...................................................................................................................D-2
Hardware ...............................................................................................................D-3

Nameplates ...........................................................................................................D-3

Purging Air from Fuel System................................................................................D-3

Engine Service Chart ............................................................................................D-4

Troubleshooting ..............................................................................................Section E

Troubleshooting Guide ..........................................................................................E-1

Machine Troubleshooting ......................................................................................E-2
Welder Troubleshooting ........................................................................................E-3

Diagrams ..........................................................................................................Section F

Wiring Diagram .....................................................................................................F-1

Parts Lists ................................................................................................................P378