Lincoln Electric IM655 RED-D-ARC DC-400 - Manual (Page 11)

A-3 INSTALLATION
DC-400
A-3
REMOTE CONTROL ADAPTER CABLE (K864)
A “V” cable 12” (.30m) long to connect a K857
Remote Control, K963 Hand Amptrol or K870 Foot
Amptrol (6-pin connector) with a wire-feeder (14-pin
connector) and the machine (14-pin connector). If a
remote control or amptrol is used alone the wire-feed-
er connection is then not used.
ELECTRIC SHOCK can kill.
• Turn the power switch of the welding
power source “OFF” before installing
plugs on cables or when connecting
or disconnecting plugs to welding
power source.
------------------------------------------------------------------------
AMPTROL™ ADAPTER CABLE (K843 )
A five wire cable, 12” (.30m) long, is available for easy
connection of standard K963 Hand Amptrol or K870
Foot Amptrol. The cable has a 6-pin MS-style con-
nector which connects to the Amptrol and terminals
which connect to 75, 76 and 77 on the machine termi-
nal strip and to the case grounding screw. The
Amptrol will control the same range of output as the
current control on the welder. (If a smaller range of
control is desired for finer adjustment, a K775
Remote may be used in conjunction with the Amptrol
Adapter Cable Kit.) The Amptrol arc start switch is
nonfunctional unless used with a K799 Hi-Frequency
Kit.
K843 AMPTROL™ ADAPTER INSTALLA-
TION INSTRUCTION
For use with: DC-250, DC-400, R3R or Weldanpower
250 (D-10 and Pro) with remote control power
sources.
ELECTRIC SHOCK can kill.
• Turn the power switch of the welding
power source “OFF” before installing
plugs on cables or when connecting
or disconnecting plugs to welding
power source.
------------------------------------------------------------------------
This K843 adapter is used to connect AMPTROL™
(K963*, K813* or K870), remote control (K775), and
HI-FREQ™ (K799) accessories to DC-250, DC-400,
R3R or Weldanpower 250 (D-10 and Pro) with remote
control power sources. The power source
"machine/remote" switch must be in "remote" for
Amptrol™ to control current. Accessories may be
combined and connected in four different ways, as
shown in Figure 1,2,3, & 4.
WARNING
WARNING
S T R A I G H T P L U G ( 1 4 P I N )
T O P O W E R S O U R C E C A B L E R E C E P T A C L E ( 6 S O C K E T )
C A B L E R E C E P T A C L E ( 1 4 S O C K E T )
T O : 1 ) K 8 5 7 R E M O T E C O N T R O L
2 ) K 9 6 3 H A N D A M P T R O L
3 ) K 8 7 0 F O O T A M P T R O L
T O L N - 7 W I R E F E E D E R
AMPTROL ™ ONLY
AMPTROL ™ PLUS
REMOTE LIMIT CONTROL
The Amptrol provides remote
current control through the full range
of the power source. The Amptrol provides remote
current control from the minimum of
the power source to a maximum set
by the remote limit control.
POWER
SOURCE
75 76 77
K963*, K813* or
K870 Amptrol
Power source
terminal
strip
Black and white leads
not used. Tape
and insulate.
K843
Adapter
FIG. 1
75
76
77
POWER
SOURCE
K963*, K813* or
K870 Amptrol
K775 Remote
Limit Control
K843
Adapter
77
76
Black and white
leads not used.
Tape and
insulate.
Bolt and nut
connection.
Insulate
and tape.
FIG. 2
AMPTROL ™ AND
HI-FREQ. ™ KIT
AMPTROL ™ AND HI-FREQ. ™ KIT
PLUS REMOTE LIMIT CONTROL
The Amptrol will start the Hi-Freq
kit to turn on gas and high frequency
starting for DC TIG welding. The
Amptrol controls current through
the full range of the power source. The Amptrol switch will start the
Hi-Freq kit to turn on gas and high
frequency starting for DC TIG
welding. The Amptrol controls
current from the minimum of the
power source to a maximum set by
the remote limit control.
POWER
SOURCE
75 77 76
{
K963*,K813*
or K870
Amptrol
K799
Hi-Freq Kit
Arc start cable
(included with
K799)
K843 Adapter
CUT OFF
ARC START
SWITCH and connect black
lead to black and white
lead to white.
FIG. 3
POWER
SOURCE
75 77 76
{
76
77
CUT OFF
ARC START
SWITCH and
connect black
lead to black and
white lead to white.
K799 K843
K775
FIG. 4
Bolt and nut
connection.
insulate
and tape.
Arc start cable
(included
with K799)
K963*,K813*
or K870
Amptrol
K843 Adapter
K775 Remote
Limit Control
K799
Hi-Freq
Kit