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Troubleshooting, Caution – Lincoln Electric IM609 SQUARE WAVE TIG 275 User Manual

Page 36

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E-5

TROUBLESHOOTING

E-5

SQUARE WAVE TIG 275

Observe all Safety Guidelines detailed throughout this manual

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local
Lincoln Authorized Field Service Facility
for technical troubleshooting assistance before you proceed.

CAUTION

TIG WELDING TROUBLE

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF

MISADJUSTMENTS(S)

RECOMMENDED

COURSE OF ACTION

Machine does not respond (no gas
flow, no high frequency, no open cir-
cuit voltage) when Arc Start Switch
or Amptrol is pressed. Thermal light
is not lit.

No gas or water flow (with optional
water solenoid) when Arc Start
Switch or Amptrol is pressed in the
TIG Weld Mode.

No High Frequency.

1. Defective Arc Start Switch or

Amptrol. Check for continuity
between pins D and E on cable
connector when Arc Start Switch
or Amptrol is pressed.

2. The Control PC Board may be

faulty.

See PC Board

Troubleshooting Procedures.

1. Gas supply is empty or not turned

on.

2. Pinched, disconnected, or leaking

gas or water hose.

3. Gas and/or water lines or sole-

noids are blocked with dirt. Clean
out and use filters to prevent reoc-
currence.

4. Defective gas and/or water sole-

noid. Check and replace.

5. The Control PC Board may be

faulty.

See PC Board

Troubleshooting Procedures.

1. Spark gap is too large. Reset gap

per Periodic Maintenance Section
instructions.

2. Check gas solenoid operation. If it

is not working, check 115V circuit
from Main Transformer (T1).
Check Fuse (F1) on European
models only.

3. Defective high voltage transformer

(T2). Check and replace.

4. One or more of the following

components may be open: R5 or
C6. Check and replace.

5. The Control PC Board may be

faulty.

See PC Board

Troubleshooting Procedures.

Contact your Local Lincoln Authorized
Field Service Facility
for technical
troubleshooting assistance.