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PCT Engineered Boiler & Furnace Control Solutions User Manual

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© 2009 PCT Engineered Systems LLC. All Rights Reserved

8700 Hillandale Road
Davenport, IA 52806
563.285.7411
FAX 563.285.7433

www.teampct.com

The Solutions Team

PCT’s design team will develop the entire package necessary to modify your existing system or build a new one if
required. A typical PCT design package includes: piping schematics and layouts; bills of materials for mechanical and
electrical equipment; wiring diagrams, electrical schematics and control panel layouts; PLC programming and MMI
screen development.

SAFETY
PROJECTS

MAINTENANCE
PROJECTS

NEW
CONSTRUCTION

UPGRADE
PROJECTS

PCT has completed
hundreds of Combustion
Safety Assessments for
boilers and both direct and
indirect fired process
furnaces.

As a result of these
assessments, we have
provided the design,
hardware installation
support, start-up support
documentation and training
needed to bring those
combustion systems into
compliance.

PCT has the capability to
evaluate a combustion
system and then recommend
repairs to improve
performance and
maintainability.

These projects have involved
repair or replacement of
controls, burners, flame
detectors, baffles, rails, coil
cars, floors, radiant tubes,
seals, door frames and
sometimes shell or insulation
repairs.

PCT has also supported the
construction of new furnaces
by writing unique customer
specifications or by working
with furnace manufacturers to
provide electrical/control
design, complete control
houses and installation/start-
up support.

We have also provided turnkey
project design and
management.


PCT has performed many
turnkey upgrades to industrial
process furnaces. These
include revisions from electric
to indirect gas fired, increases
in load capacity and improved
door designs.

We have also redesigned rail
and coil car arrangements for
reduced maintenance.