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Mechanical operating procedure – Rapid-Air DUAL SWIVEL REEL WITH DISPLAY KEYPAD: 100 & 1000 SERIES User Manual

Page 4

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a) if your reel has a fixed center

shaft go to Step 1.

B) if your reel has an adjustable

center shaft go to Step 2.

Step 1:

Release and remove the outer coil

retainer from the shaft. Load or

unload the coil ring. Replace and

secure the outer coil retainer. The

reel is now ready for production.

Step 2:

Release and remove the outer coil

retainer from the shaft. If unload-

ing, adjust the centering arms to a

position that they have released the

coil. Remove the coil ring. If loading,

place the coil ring on the adjustable

centering arms, adjust the centering

arms until they are tight on the coil.

Replace and secure the outer coil

retainer. The reel is now ready for

production.

The dancer arm was designed to

operate from either side of the reel.

The main reason for this was so the

reel controls could be lined up on the

same side as the punch controls.

To switch the dancer arm to operate

on the opposite side that it is currently

located on, first remove the counter

weight if equipped with one, then turn

the locking knob to disengage the

lock on the dancer arm hub. Remove

the dancer arm and relocate it to the

other side. Turn the hub 60 degrees

and insert the dancer arm into the

slot. Set to desired length. Turn the

locking knob until tight on the dancer

arm. Then replace counter weight, if

so equipped.

Turn on the main power switch and

select “LV” for loop arm vertical at

“loop Type” on the pushbuttons.

Turn off the main power switch, press

and hold the “Run/Stop/Jog” button

while turning the main power switch

on. The first screen you see will

display the jog speed percentage.

Jog SpeeD

23% +

neXt

-

If you want the jog speed faster

then press the “Reel Speed “+ ““

pushbutton. If you want the jog speed

slower then press the “Reel Speed

“-” “ pushbutton. The jog speed is

shown in percent of max jog speed.

If the jog speed is “OK “ then push the

Run/Stop/Jog button once for next.

The next screen asks if you want to

set up the sensor? As before the per-

cent speed buttons are used for the

yes-no. Select “yes”! And then next.

SetUp SenSor

YeS

neXt

no

The next screen asks you to set the

low set point. If the dancer arm is at

“No Material Rest” then just save

the setting by pushing the Stop/Run/

Jog pushbutton.

SenSor LoW Setpoint

SaVe

XXX

The next screen is for setting the high

set point. Raise the dancer arm to

its upper stop position and press the

save or Stop/Run /Jog button once.

SenSor HigH Setpoint

SaVe

XXX

The next screen is to set the offset of

the program. Potentiometers are hard

to get set from left to right so we built

in an offset. If you set the low and

high range and go into run, and the

reel runs for no reason, then an offset

has to be put in. Go through the setup

procedure again and put in an offset

of –3 to –5 and now the pot is zero.

LoW oFFSet + 0 +

neXt

-

You have now set the dancer arm

limits. The next screen is to exit the

setup and start working

eXit SetUp?

YeS

no

Choose yes and next and the next

screen appears .

SHUt oFF poWer to

SaVe anD eXit

The dancer arm is now ready for

production running.

mechanical operating procedure

to Load or Unload a Coil ring