Ramsey Winch H-400 LEVER (JERR-DAN) - Manual (Page 4)

Rocker Switch Installation
The Rocker Switch will mount to the handle bars
of the ATV.
Before Beginning Installation
1. Install mounting kit and winch according to the
mounting kit instructions.
2. Disconnect negative (-) battery cable from
battery. Turn off vehicle ignition.
3. Disengage winch clutch.
4. Remove hood or cowling as necessary for easi-
er access to installation area.
5. Locate and mark mounting location for Solenoid
Assembly.
6. Locate accessory wire from vehicle ignition
switch that is powered only when ignition is
ON. Use this wire when splicing to Red wire on
Rocker switch.
7. Make sure locations are close enough for wiring
connections to be made without making altera-
tions to wire lengths.
C AUTION : D O NOT CONNECT NEGATIVE BATTERY
CABLE OR ENGAGE CLUTCH UNTIL INSTALLATION IS
COMPLETE . W INCH COULD BEGIN SPOOLING CABLE
UNEXPECTEDLY CAUSING INJURY OR DAMAGE TO
WINCH .
Solenoid Mounting: Choose a mounting location
that will remain protected and dry. Solenoid should
be mounted on a flat surface.
Installing the Solenoid
1. Use Solenoid Assembly as a guide to mark and
drill (2) 7/32”
holes in location determined for solenoid.
2. Use (2) 3/4” long #10 capscrews (item #14-
3), (2) #10 flat washers (item #14-8), and (2)
#10 locknuts (item #14-5) to mount solenoid.
Tighten to 60 in-lbs (7 Nm) torque.
Installing the Rocker Switch
For clarification, see wiring schematic on page 6.
1. Position Tube Clamp (item #14-12) on handle
bars in convenient location.
2. Mount Rocker Switch housing to Tube Clamp
using #10 capscrew, locknut, flat washer, and
shake-proof washer (items #14-3, #14-5, #14-8,
and #14-9). Tighten securely.
3. Push the Green, Red, and Yellow wires through
the back of the switch housing.
4. Install the Gasket onto the Rocker Switch.
5. Connect Yellow wire (item #12-3) to top
terminal on Rocker Switch (terminal behind “IN”
position). Connect Red wire (item #12-1) to
middle terminal on Rocker switch. Connect
Green wire (item #12-2) into bottom terminal of
Rocker switch.
6. Slide Green, Yellow, and Red wires into loom
(item #12-4). Slide loom up to back of the
switch housing.
7. Snap switch and switch housing together.
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