Ramsey Winch FORD GRILL GUARD/WRAPAROUND KITS 295940 & 295941 - Manual (Page 5)

If installing Grille Guard only, skip steps 11-
13.
11. Remove 3/8” capscrew that attaches Center Unit to
Upper Mounting Bracket.
12. Install Wrap Around Right and Left units (Items #22
and #23) to side plates of center unit using (2 per
side) 1/4” capscrews (Item #27) and lock nuts (Item
#28) with wraparound gasket (Item #26) and (2 per
hole) washers (Item #29). See previous page for
location of mounting holes. Re-install 3/8” capscrew
and locknut through Upper Mounting Bracket, side
plate of Center Section Assembly, and Wrap Around
units.
13. Install Headlight Grille Right and Left units (Item #24
and #25) to Wrap Around units and side plates of
Center unit using (2) 1/4” x 1-1/4” capscrews (Item
#27), and lock nuts (Item #28) with washers (Item
#29). Far end of Headlight Grille units will snap into
Wrap Around units.
5
14. Install tow hooks to tapped holes in lower mounting
brackets using (3) 12mm x 50 mm capscrews (item
#11) and (3) 12mm hex nuts (item #13) on each
side.
15. If needed, install License Plate Bracket (Item #21) to
underside of Winch Channel (Item #1) using (2)
1/4” capscrews (Item # 7).
16. Align and tighten all bolts to proper torque before
installing winch. See Torque Value Chart below.
17. Install the fairlead using hardware furnished with the
winch. Note that the top holes in the Channel
Assembly align with the bottom holes on the roller
fairlead.
18. Install the winch in the Winch Channel according to
mounting instructions in the Winch owner’s manual,
using supplied hardware.
19. Refer to Winch owner’s manual for instructions on
electrical connections. Be sure battery cables are not
drawn taut across any surfaces which could possi-
bly damage them.
20. Push battery cable into loom (Item #19) and slide
loom up cables as close as possible to mounting
frame assembly. Secure using cable ties (item #20)
at each end of loom. To improve appearance, wrap
ends of loom with electrical tape.
21. Plug remote switch into receptacle on top of sole-
noid. Run winch forward and reverse to check con-
nections. Snap appropriate “IN” and “OUT” disk into
proper thumb cavity, after determining winch operat-
ing direction. Do not leave switch plugged in when
not in use.
22. Place end of wire rope through fairlead and attach
clevis hook. Use clevis pin and cotter pin (furnished
with winch).
Bolt Torque, Torque,
Size ft-lbs. Nm
1/4-20 5 ft-lbs 7 Nm
3/8-16 34 ft-lbs 46 Nm
1/2-13 87 ft-lbs 118 Nm
12mm 60 ft-lbs 90 Nm
Torque Value Chart