Ramsey Winch DC-7/DC-7B - Manual (Page 12)

10
15. Place winch, with gear housing cover down,
onto work bench. Drum shaft should be in
vertical position. Place keys (item #22) into
keyways of shaft. A rubber or brass mallet
will be needed to gently tap keys into posi-
tion. Apply grease to keys and end of shaft.
Slide keyway end of drum (item #11) over
drum shaft and keys.
Apply grease to bushing in end bearing
(item #17) and end of drum shaft. Slide end
bearing over end of drum shaft.
16. Press bearing (item #28) onto worm (item
#26). NOTE: Be sure thick shoulder of bear-
ings outer race (side with manufacturer’s name
and part number) is out, away from worm
threads. Press bearing and worm into gear
housing. Slip gasket (item #42) onto bearing
cap (item #8). Use four capscrews (item #33) to
secure cap to gear housing. Torque capscrews
to 8ft. lbs. (10.8 Nm.) each.
Attach solenoid assembly to winch as follows:
Place
fl atwashers (item #74) between gear housing cover
and solenoid bracket. Use two (item #36) capscrews to
fasten solenoid bracket to gear housing. Tighten all
cover mounting capscrews to 8ft. lbs. (10.8 Nm) each.
Secure solenoid cover to solenoid bracket using two
solenoid cover mounting screws.
SEE SOLENOID ASSEMBLY PARTS LIST
PAGE 18
17. Press bearing (item #28) onto worm and
into worm gear housing. NOTE: Be sure
thick shoulder of bearings outer race (side
with manufacturer’s name and number) is
out, away from worm threads. Place gasket
(item #42) onto spur gear housing (item
#18). Secure spur gear housing to worm
gear housing using four capscrews (item
#35). Torque capscrews to 8ft. lbs. (10.8
Nm.) each. Mount motor (item #47) to spur
gear housing (item #18) using three lock
washers and nuts (items #41 & #38). Attach
solenoid cables to motor terminals. Tighten
all nuts securely.