Ramsey Winch 80K WILDCAT WINCH - Manual (Page 17)

15 OM-914207-0211-D
ASSEMBLY OF CARRIER ASSEMBLY
1. Place carrier #102 on flat clean surface.
2. A tool the width of the gear #105 and the diameter of the carrier pin #111 is helpful to install
needle bearings #110.
3. Place the gear #105 on a flat thin clean metal plate; metal plate should not be thicker than
thrust washer #115 and should be able to slide into gear pocket of carrier. Grease the inside of
gear and insert the greased tool described above into gear.
4. Place one row of needle bearings #110 into gear #102 carefully sliding them down the gap
between the tool and the gear so they stand vertically.
5. If more than one row of needle bearings is required, as shown in intermediate carrier, install
spacer #108, and the next row of needle bearings #110 as detailed in step 4 above until all
bearings are installed.
6. With tool remaining in place slide the gear #105 (resting on the thin plate) into position in the
carrier #102.
7. Place thrust washer #115 on top of gear #105. Insert planet pin #111 into carrier #105
8. Turn carrier #102 on its side so that the gear is on top. Remove the thin plate. Remove tool by
pushing planet pin #111 into carrier #102 until planet pin is at least half way past the last row of
bearings #110. The tool may now be removed completely.
9. Insert a thrust washer between gear #105 and carrier #102. Completely insert planet pin #111
into carrier #102 using care to align the roll pin hole in planet pin #111 with the roll pin hole in
the carrier #102.
10. Drive roll pin #112 into carrier #102 until roll pin #112 is flush with surface of the carrier #102.
11. Repeat this process to install the two remaining gears into the carrier.