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Ramsey Winch OUTPUT CARRIER KIT FOR RPH 20000/25000 251250 User Manual

Ramsey Winch For the car

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INSTALLATION INSTRUCTIONS

FOR OUTPUT CARRIER KIT #251250

USED ON RPH 20000/25000 WINCH

WITH QUANTUM GEAR BOX

Note: For complete instructions for disassembly and reassembly of winch, refer to winch Owner’s
Manual.

1. Drain oil from Gear Housing by removing Pipe Cap from

pipe nipple in end bearing. Remove Reducer and Relief
Fitting.

2. Remove (8) capscrews to remove Gear Housing Cover

from ring gear. Remove Input Thrust Washer and Gear
Housing Cover O-ring.

C

AUTION

: H

OLD GEAR HOUSING COVER WHILE REMOVING THE LAST

BOLT

. T

HE COVER WILL BE FORCED OUT DUE TO CLUTCH SPRING LOAD

.

Input Sun

Gear

Input Carrier

Assembly

(Output Carrier

Assembly is

behind)

Output Coupling

(Input Coupling is

inside Output

Coupling)

Clutch

Washer

Shifter

Shaft

3. Remove Sun Gear, Carrier assemblies, Separator Washer, and

Spacer from inside of ring gear.

Note: Discard Output Carrier Assembly, Separator Washer,
Thrust Washer and Gear Housing Cover O-ring
. They will be
replaced with items in kit.

4. Remove Input Shifter Shaft, Input Coupling, Output Coupling,

and 2 Clutch Washers.

Reducer and

Relief

Fitting are

removed

here

Pipe Cap

1