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Ramsey Winch QM-9000 User Manual

Page 8

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7

CONDITION

POSSIBLE CAUSE

CORRECTION

Defective solenoid or stuck
solenoid

Jar each solenoid to free contacts. Check each solenoid by
applying 12 volts to coil-terminal (it should make an audible click
when energized).

Defective remote control
switch

Disengage winch clutch, remove remote control switch from the
socket and jump pins at 8 and 4 o'clock. Motor should run. Jump
pins at 8 and 10 o'clock. Motor should run.

Long period of operation

Cooling-off periods are essential to prevent overheating.

Insufficient Battery

Check battery terminal voltage under load. If 10 volts or less,
replace or parallel another battery to it.

Bad connection

Check battery cable for corrosion; clean and grease.

Insufficient charging system

Replace with larger capacity charging system.

MOTOR RUNS, BUT DRUM
DOES NOT TURN

Clutch not engaged

If clutch engaged but symptoms still exist, it will be necessary to
disassemble winch to determine cause and repair.

Defective solenoid or stuck
solenoid

Jar each solenoid to free contacts. Check each solenoid by
applying 12 volts to coil-terminal (it should make an audible click
when energized).

Defective remote control
switch

Disengage winch clutch, remove remote control switch from the
socket and jump pins at 8 and 4 o'clock. Motor should run. Jump
pins at 8 and 10 o'clock. Motor should run.

Defective motor.

If solenoids operate, check for voltage at armature post; replace
motor.

Loose connections

Check connections for quick connect battery lead to battery and
quick connect motor lead to winch.

MOTOR WATER DAMAGED

Submerged in water or water
from high pressure car wash.

Allow to drain and dry thoroughly, then run motor without load in
short bursts to dry windings.

MOTOR RUNS IN ONLY
ONE DIRECTION

MOTOR RUNS, BUT WITH
INSUFFICIENT POWER OR
WITH LOW LINE SPEED

MOTOR RUNS EXTREMELY
HOT

MOTOR WILL NOT
OPERATE

Troubleshooting Guide