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Ramsey Winch QM-9000 User Manual

Page 7

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Maintenance

All moving parts are permanently lubricated with high temper-
ature lithium grease at the time of assembly. Under normal
conditions factory lubrication will suffice.

Lubricate cable periodically using light penetrating oil. Inspect
cable for broken strands and replace if necessary. If the cable
becomes worn or damaged, it must be replaced.

Corrosion on electrical connections will reduce performance
or may cause a short. Clean all connections especially in the
remote control switch and receptacle. In salty environments
use a silicone sealer to protect from corrosion.

To minimize corrosion of the internal motor components that
may occur due to condensation, power the winch in or out
periodically. Energizing the motor will generate heat, which will
help dissipate any moisture buildup in the motor. This should
be performed at periodic intervals (such as with each oil
change of your vehicle).

Note: Refer to the Troubleshooting Guide if the motor has
been submerged.

Cable Installation

1. Unwind the new cable by rolling it out along the ground to

prevent kinking.

2. Remove the old cable and observe the manner in which it

is attached to the cable drum.

3. Before installing the new cable assembly, securely wrap

the end of the cable with plastic tape or similar tape to
prevent fraying.

4. Position the cable drum so that the large 13/32” diameter

hole in the drum flange is approximately at the top.

5. Feed the end of the rope opposite the hook through the

fairlead and form a short bend (approximately 1/2” long)
in the end of the cable. Insert the bend into the 13/32”
hole in the drum flange and then carefully run the winch
in the “reel in” direction approximately 3/4 revolution until
the 1/4” diameter threaded hole in the drum flange is on
top.

6. Secure the cable to the drum flange using the cable

anchor and capscrew shown in the parts diagram on
page 8. Securely tighten the capscrew, but do not over-
tighten.

7. Wind 5 wraps of cable onto the drum. Wind on the rest of

the cable by pulling in a light load to keep tension con-
stant. Allow the cable to swivel by using a length of chain
or swivel block between the cable hook and the load.

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