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Trouble shooting guide – Ramsey Winch BADGER 2500 W_WIRELESS REMOTE User Manual

Page 7

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CORRECTION

Jar solenoid assy to free contacts. Check
each solenoid by applying +12 volts to
coil terminal (it should make an audible
click when energized).
Check winch operation with auxiliary tog-
gle switch. Check battery in transmitter.

Cooling-off periods are essential to pre-
vent overheating.

Test for faulty vehicle battery.

Check battery cable for corrosion; clean
and grease

Replace with larger capacity charging
system.

If clutch engaged but symptoms still exist,
it will be necessary to disassemble winch
to determine cause and repair.

Jar solenoid assy to free contacts. Check
solenoid by applying +12 volts to coil
terminal (it should make an audible click
when energized).

Check winch operation with auxiliary tog-
gle switch. Check transmitter battery

If solenoids operate, check for voltage at
armature post; replace motor.
Check all electrical connections from the
battery to the motor.

Allow to drain and dry thoroughly, then
run motor without a load in short bursts to
dry windings.

Reverse electrical connections to motor.

Reverse position of green and yellow
wires on solenoid assy.

POSSIBLE CAUSE

Defective solenoid or stuck sole-
noid.

Defective remote control or low bat-
tery in transmitter.

Long period of operation.

Insufficient battery

Bad connection

Insufficient charging system

.

Clutch not engaged.

Stuck or defective solenoid.

Defective remote control or low
battery in transmitter.

Defective motor.

Loose connections.

Submerged in water or water
from high pressure car wash.

Motor leads crossed.

Solenoid control wires crossed.

CONDITION

MOTOR RUNS IN ONLY ONE
DIRECTION

MOTOR RUNS EXTREMELY
HOT

MOTOR RUNS, BUT WITH
INSUFFICIENT POWER OR
WITH LOW LINE SPEED

MOTOR RUNS, BUT DRUM
DOES NOT TURN

MOTOR WILL NOT OPERATE

MOTOR WATER DAMAGED

WINCH RUNS IN OPPOSITE
DIRECTION OF TRANSMITTER
BUTTONS

Trouble Shooting Guide

7