Ramsey Winch BADGER 2500 W_WIRELESS REMOTE - Manual (Page 6)

Maintenance
Corrosion on electrical connections will reduce per-
formance or may cause a short. Clean all connec-
tions. In salty environments use a silicone sealer to
protect from corrosion.
See supplied instructions for programming a
replacement transmitter.
All moving parts in the winch are permanently lubri-
cated with broad temperature range lithium-based
grease.
Lubricate cable periodically using light penetrating
oil. Inspect for broken strands and replace if nec-
essary. If the cable becomes worn or damaged, it
must be replaced.
To minimize corrosion of the internal motor com-
ponents that may occur due to condensation,
power the winch in or out periodically. Energizing
the motor will generate heat, which will dissipate
any moisture buildup in the motor. This should be
performed at periodic intervals (such as with each
oil change of your vehicle).
Note: Refer to the
Troubleshooting Guide if the motor has been sub-
merged.
Cable Installation
Note: Cable should be installed so that it
feeds from the bottom of the drum.
Unwind the new cable by rolling it out along the
ground to prevent kinking. Remove old cable and
observe the manner in which it is attached to the
cable drum flange, watching carefully for the cable
anchor puck.
Before installing the new cable assembly, securely
wrap the end of the cable with tape to prevent fray-
ing.
Slide the cable through narrow end of the pocket
against drum flange and wrap the cable around the
anchor puck. Pull the cable and anchor back into
the wide end of the pocket leaving approximately
1/8” beyond edge of pocket as shown. Use a ham-
mer and drift punch to drive the back side of the
wire rope, firmly seating the wire rope and anchor
into the pocket.
Wind on the cable by pulling in a light load to keep
the tension constant. Allow the cable to swivel by
using a length of chain or a swivel block between
the cable hook and the load.
The short end of the cable should
extend approximately 1/8” beyond
the top edge of pocket.
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