Ramsey Winch PATRIOT 12000_15000 SUN GEAR REPLACEMENT KIT 251275 - Manual (Page 2)

6. Loosen six capscrews that hold gear end cover onto gear end.
7. Lift off the gear end cover, then carefully remove thrust disc, thrust
washers, spacer, and gear carrier assemblies. The input and interme-
diate sun gears will probably come out with the carrier assemblies.
Discard the intermediate gear carrier assembly.
8. The output sun gear shaft, snap ring, and thrust washer may not be
intact. Thoroughly remove all pieces of these items and clean
the inside of the gear end assembly and ring gear. If necessary,
use parts cleaner and reapply Mobilith SHC 007 synthetic grease to
all splined surfaces of gears before reassembling. Remove the ring
gear if necessary.
Reassembling the Winch
9. Lift the gear end assembly and insert the new output sun gear
(item #2) through the opening. Slide the thrust washer (item #6)
over the shaft and snap the snap ring (item #5) into place so that
the shaft is held in place on the gear end assembly. Apply Mobilith
SHC 007 synthetic grease to both ends of the gear.
2
INPUT SUN
GEAR
INTERM.
SUN GEAR