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Ramsey Winch ATV_BADGER 2500 BRAKE 256116 User Manual

Page 2

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7. Slide Brake Housing into Motor End Ring Gear. If necessary, use a hammer

and a large socket or short length of tubing, to drive the Brake Housing
square into the Motor End Ring Gear. The Brake Housing should slide all
the way into the Ring Gear.
Note: The Brake Housing must be oriented with large bore up and
so that the pair of two gear teeth are at the top and bottom of
the Motor End, as shown in the picture at right.

8. Insert Spring into center of Brake Housing as shown. It should rest against

the back of the housing.

9. Insert Brake Coupling over motor shaft, as shown at right. The front tang of

the spring should fit in the step in the coupling. Turn the coupling and motor
shaft by hand slightly as needed to proper-
ly align the coupling with the tang.

10. Insert the Input Sun Gear into the assembly as shown at right. The step on the gear

should fit in the back tang of the spring.

Brake
Housing

Spring

Brake
Coupling

Input Sun Gear

2

Motor End

Ring Gear

Brake Kit #256116 Components