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Troubleshooting chart – Powermate KLA1683066 User Manual

Page 21

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200-2624

21

Note: Troubleshooting problems may have similar causes and solutions.

PROBLEM POSSIBLE CAUSE SOLUTION

Check that power supply is adequate and that compressor is on a
dedicated circuit. If using extension cord, try using without. If
compressor is connected to a circut protected by a fuse, use dual
element time delay fuses (Buss Fusetron type “T” only).

Readjust belt tension

Low voltage/motor overload

Drive belt too tight

Excessive current draw
trips circuit breaker of
motor reset switch

Compressor stalls

Low discharge pressure

Compressor pump
knocking

Oil in discharge air

Overheating

Excessive belt wear

Compressor won’t start
in cold temperatures

Inspect and replace transfer tubes or check valve, as required.

Restricted air passages

Furnish adequate power.

Low voltage motor

Replace the check valve.

Bad check valve

Contact authorized service center.

Seized pump

Tighten or replace leaking fittings or connections. Do not
overtighten.

Air leaks

Contact authorized service center.

Leaking valves

Clean or replace air filter element(s).

Restricted air intake

Contact authorized service center.

Blown gaskets

Contact authorized service center.

Worn piston rings or cylinder

Retighten pulley and flywheel. Check alignment.

Loose engine pulley or
compressor flywheel

Keep oil at proper level at all times.

Low oil level in pump crankcase

Contact authorized service center.

Excess carbon on valves or top
of piston

Contact authorized service center.

Worn piston rings or cylinder

Clean or replace the air filter element(s).

Restricted air intake

Reduce to proper level.

Oil level too high

Relocate compressor to an area with cool, dry, well circulated air,
at least 12 in. from nearest wall.

Poor ventilation

Clean all cooling surfaces thoroughly.

Dirty cooling surfaces

Replace transfer tubes and/or unloader.

Restricted air passages

Realign pulley with compressor flywheel.

Pulley out of alignment

Readjust.

Improper belt tension

Open petcock when starting motor.

Too much back pressure in tank

Use SAE 10W-30 all season compressor oil.

40W oil in crankcase

Move compressor to a warmer location.

Compressor too cold

Replace the pulley and check for a damaged crankshaft or
flywheel.

Pulley wobbles

TROUBLESHOOTING CHART