Alamo 1595 User Manual
Operator’s manual, Loader
Table of contents
Document Outline
- 1595
- OPERATOR’S MANUAL
- To the Owner/Operator/Dealer
- Table of Contents
- General Safety Instructions and Practices
- Operator Safety Instructions and Practices
- Equipment Operation Safety Instructions and Practices
- Connecting or Disconnecting Implement Safety Instructions and Practices
- Transporting Safety Instructions and Practices
- Maintenance and Service Safety Instructions and Practices
- Storage and Parking Safety Instructions and Practices
- Concluding Safety Instructions and Practices
- Decal Location
- ITEM PART NO. QTY LEVEL DESCRIPTION
- 1. 49696 1 LOGO Rhino, Left
- 2. 51448 1 LOGO Rhino, Right
- 3. 53469 2 MODEL 1585
- 4. 52740 1 WARNING Oil Leaks
- 5. 52203 1 WARNING Lock Valve in Transport
- 6. 52204 1 INSTRUCT Loader Positions
- 7. D469 1 WARNING Loader Safety
- 8. D468 2 DANGER Multi-Hazard
- 9. D471 1 WARNING Handling Bales
- 10. D470 1 DANGER Use ROPS, Seatbelt, Rear Ballast
- 11. 00776031 1 __________ Canister, Operator’s Manual
- 12. 03200347 * REFLCTR SMV Sign
- 13. 55580 1 __________ Sheet, Decal; includes two D516 Decals (Note: For Optional Quick Attach Device Only)
- ITEM PART NO. QTY LEVEL DESCRIPTION
- Decal Description
- Federal Laws and Regulations
- Dismounting and Mounting Mid-Mount Loader
- Dismounting the Loader
- 1. Locate tractor and loader on firm level ground.
- 2. With bucket raised above ground, tilt bucket down approximately 30 degrees from level.
- 3. Lower boom by retracting lift cylinders to lift tractor front end (tires can be off ground).
- 4. Stop Engine. Allow tractor front end to lower by relaxing ONLY lift cylinders with control lever. This will remove pressure on hitch pins (See Figure Asm-L-0002).
- 5. Set parking brake. Rotate parking stands from storage position by removing lynch pins and clevis pins. Reinstall clevis pins and lynch pins when parking stands are in operation position (See Figure Asm-L-0001).
- 6. Remove lynch pins and 1” hitch pins from loader upright.
- 7. Start tractor engine and release brakes. Retract bucket cylinders to allow parking stands to contact ground.
- 8. Extend lift cylinders 6” to 8” to rotate top of loader uprights forward out of the mount, allowing tractor to be pushed rearward. Retract bucket cylinders until lower loader upright pins clear mount pin saddles and front tires (See Figure Asm-...
- 9. Move tractor rearward approximately 6”, being certain not to stretch hydraulic hoses.
- 10. Stop tractor engine and set parking brake. Relax lift cylinders and bucket cylinders by moving each control lever in both directions. Disconnect hydraulic hoses from tractor.
- 11. Start tractor engine and release brakes. Slowly back tractor out of loader.
- Mounting Loader
- 1. Slowly drive tractor into loader approximately 6” from loader mounts. Shut off tractor engine and set parking brake.
- 2. Connect hydraulic hoses. Make sure couplers are clean before connecting together.
- 3. Start engine and release parking brake. Make sure lift cylinders are extended 6” to 8”. Stroke bucket cylinders to raise or lower upright pin to clear each front mount pin saddle by approximately 1” (See Figure Asm-L-0003).
- 4. Drive tractor forward until loader upright pins contact mount vertical stop surfaces just above the mount pin saddles (See Figure Asm-L-0003). Extend bucket cylinders to FULLY seat both loader upright pins into mount pin saddles and raise parking ...
- 5. Stop engine. Allow tractor front end to lower by relaxing ONLY lift cylinders with control lever.
- 6. Set parking brake. Insert two 1” hitch pins and lynch pins.
- 7. Remove lynch pins and clevis pins from parking stands, rotate stands into storage position and secure with clevis pins and lynch pins (See Figure Asm-L-0001).
- Installing Quick Attach Device
- 1. Fasten quick attach device to lower boom arms and bucket tilt cylinders using 1”x4-3/8” anti-rotation pins, 3/8” x 3/4” shoulder bolts, and 3/8” lock nuts (supplied with loader). Figure Asm-L-0014
- 2. Attach bucket leveling rod indicator (supplied with loader), to outside of right ear on quick attach as shown. Figure Asm-L-0014. Secure bucket leveling rod indicator with two 1/8” x 1” cotter pins (supplied with loader).
- 1. Be sure both quick hitch pin levers are in the unlocked position, with the levers pointing up. Tilt the loader quick hitch forward, drive the loader into the attachment bracket and engage top of the quick hitch into the top of the attachment bracket.
- 2. Raise the loader slightly and rotate the top of the quick hitch back toward the operator until the bottom of the attachment is seated firmly in the bottom of the quick hitch.
- 3. Rotate the quick hitch pin levers down 90 degrees to the locked position. You should feel a firm resistance when locking the levers down. The tapered pins must extend through the slots in the bottom of the attachment bracket. The tapered side of t...
- 4. Raise the loader and attachment to shoulder height. By standing at the side of the loader, inspect the connection between the quick hitch and attachment.
- 5. On level ground, tilt the attachment down 90 degrees and lower it to the ground. Lower the loader further to slightly raise the front of the tractor of the tractor off the ground. Drive the tractor in reverse while the attachment is on the ground ...
- Plumbing Hydraulic Valve
- 1. Install O-Ring 90º elbow fittings in port on each side of valve pointing away from handle. Install O-Ring 90º elbow fitting in front tank port pointing away from handle. Tighten jam nuts.
- 2. Install straight O-Ring to pipe adapters on front ports of valve. Install male quick couplers on male adapters on valve. Attach color coded identification dust covers on quick couplers. Boom lift is on right and bucket functions are on left. Figur...
- Attaching Tractor Hydraulic Block
- Hose Plumbing
- Plumbing Loader to Control Valve
- RHINO 1595 LOADER
- OPERATION INSTRUCTIONS
- 1. Standard Equipment and Specifications
- 2. Operator Requirements
- 3. Tractor Requirements
- 4. Getting On and Off the Tractor
- 5. Starting the Tractor
- 6. Driving the Tractor and Loader
- 7. Operating the Loader
- FILLING THE BUCKET
- LIFTING THE LOAD
- LOWERING THE BUCKET
- LOADING FROM A BANK
- PEELING AND SCRAPING
- LOADING LOW TRUCKS OR SPREADERS FROM A PILE
- HANDLING LARGE HEAVY OBJECTS
- 1. Using front end loaders for handling large heavy objects such as large round or rectangular bales, logs and oil drums is not recommended.
- 2. Handling large heavy objects can be extremely dangerous due to:
- 3. If you must perform above work, protect yourself by:
- 7.1 Operating Bale Spear (Optional Attachment)
- 7.2 Shutting Down the Implement
- 8. Loader Storage
- 9. Transporting the Tractor and Implement
- 10. Troubleshooting Guide
- Loader slow or will not lift Hydraulic oil too heavy. Change to proper oil.
- and/or dump
- Oil filter plugged. Clean or replace filter.
- Hydraulic pump worn. Repair or replace pump.
- Oil line restricted or leaking. Check all hoses and tubes for leaks,
- damage or restrictions. Replace
- damaged or restricted hoses or tube
- oil lines.
- Control valve does not shift Inspect, clean, repair or replace
- properly. valve.
- Air in hydraulic system. Cycle lift cylinders and bucket
- cylinders several times to free
- system of air.
- Cylinder leaks internally. Replace seals.
- Faulty relief valve (tractor). Clean and replace relief valve.
- Loader chatters or Air leak in pump inlet line. Check, tighten or replace inlet line.
- vibrates when raising
- or lowering
- Air in hydraulic system. Cycle lift and bucket cylinders.
- Oil level too low. Add oil as required.
- Oil leakage Loose connections. Tighten fittings.
- Defective fittings or hoses. Replace defective parts.
- Worn or damaged o-ring or Install a seal repair kit.
- wiper seal in cylinder rod end. See “Cylinder Service”.
- Worn or damaged or rings in Install an o-ring repair kit.
- valve.
- Insufficient lift capacity Load is greater than boom Check loader specifications.
- lift capacity.
- Improper hydraulic pump Repair or replace pump.
- operation.
- Internal lift cylinder leakage. Replace any worn parts and install
- a seal repair kit. See “Cylinder Service”.
- Improper hydraulic valve Repair or replace valve.
- operation.
- Excessive wear on Bucket is riding on cutting Use boom “FLOAT” position or
- cutting edge edge instead of wear runners. bucket level indicator to ensure
- bucket rides on wear runners.
- Bucket cutting edge Rear axle on tractor not level With tractor on level surface,
- not flat on the ground. from side to side. compare rear axle height from left
- to right, measuring from axle center to ground. Adjust air pressure in rear tires until axle height measures the same for both sides.
- OPERATION SECTION
- MAINTENANCE SECTION
- Lubrication Information
- Daily Checks
- 1. Check fluid level of tractor hydraulic system before starting each days operation. If necessary, add hydraulic oil as recommended in your tractor operators manual.
- 2. Inspect all pivot pins for wear. Make certain cotterpins are installed to retain each pivot pin.
- 3. Check all bolts for tightness.
- 4. Lubricate all grease fittings.
- 5. After every ten hours of operation, check all hardware and tighten where required.
- 6. Inspect hydraulic lines and fittings for wear and leaks. Replace hoses immediately if they are damaged by a cut or scrape, extruded at the fittings or leaking. Hydraulic oil leaks should be repaired promptly to avoid loss of oil and serious person...
- 7. During operation, listen for abnormal sounds which might indicate loose parts or other damage.
- 8. Clean all debris from machine.
- Hydraulic Cylinder
- 1. Hold cylinder tube (13) stationary and use a spanner wrench to unscrew cylinder head (4).
- 2. Pull shaft (1), with all assembled parts, out of cylinder tube (13).
- 3. Remove elastic locknut (12) from end of shaft and slide cylinder piston (10) and cylinder head (4) off shaft.
- 4. Remove piston wear ring (11), piston seal (8), and o-ring (7) from outside grooves on piston(10).
- 5. Remove wiper seal (2), rod seal (3) and wear ring (5) from inside of cylinder head and o-ring (7) with backup washer (6) from groove on outside of head.
- 6. Clean all parts including cylinder tube, in a suitable cleaning solvent, then use air pressure to blow any dirt or excess solvent from all parts.
- 7. Examine all parts for wear or damage and replace, if necessary.
- Lift and Bucket Cylinder Reassembly
- 1. Place rod seal (3) into groove inside cylinder head.
- 2. Install wiper seal (2) with lip of seal facing out and flush with top of cylinder head (4). Install wear ring (5) inside other end of head (4).
- 3. Place o-ring (7) with back-up washer (6) in groove on outside of head. Back-up washer must be on rod side.
- 4. Remove sharp edges on outer edge of threaded end of shaft (1). Lubricate wiper seal (2) and rod seal (3) in head and carefully slide head onto shaft.
- 5. Place o-ring (9), piston seal (8) and piston wear ring (11) in grooves on outside of piston (10).
- 6. Slide piston (10) onto threaded end of shaft and install locknut (12). For bucket cylinders, tighten locknut (12) to 150ft. lbs. Tighten locknut to 300 ft. lbs. on lift cylinders. Use thread lock (Locktite®) on threads.
- 7. Lubricate piston wear ring (11) and piston seal (8) on piston, o-ring (7), on head (4) and inside of cylinder tube (13), then carefully slide piston and head into cylinder tube (13).
- 8. Install cylinder head ((4) into cylinder tube (13).
- Storage
- Proper Torque for Fasteners
- RHINO
- LIMITED WARRANTY
- 1. LIMITED WARRANTIES
- 1.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the ...
- 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
- 1.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...
- 1.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.
- 2. REMEDIES AND PROCEDURES.
- 2.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.
- 2.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based
- 2.03. Purchaser is responsible for returning the goods in question to the Dealer.
- 2.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:
- (a) Repair or replace the defective goods or part(s) or
- (b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.
- 2.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...
- 3. LIMITATION OF LIABILITY.
- 3.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
- 3.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.
- 3.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...
- 3.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.
- 4. MISCELLANEOUS.
- 4.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.
- 4.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.
- 4.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.
- 4.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.
- LIMITED WARRANTY
- TO THE OWNER/OPERATOR/DEALER