Lincoln Electric IM10133 POWER WAVE R500 User Manual
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TABLE OF CONTENTS
Page
Installation.......................................................................................................................Section A
Technical Specifications ...............................................................................................A-1, A-2
Safety Precautions ...............................................................................................................A-3
Location, Lifting ...................................................................................................................A-3
Stacking................................................................................................................................A-3
Tilting ....................................................................................................................................A-3
Input and Ground Connections ...... .....................................................................................A-3
Machine Grounding ..............................................................................................................A-3
High Frequency Protection ...................................................................................................A-3
Input Connection ........................................................................................................................A-4
Input Fuse and Supply Wire .................................................................................................A-4
Input Voltage Selection .......................................................................................................A-4
Connection Diagram MIG Process .......................................................................................A-5
Recommended Work Cable Sizes .......................................................................................A-6
Cable Inductance and its Effects on Welding .......................................................................A-7
Remote Sense Lead Specifications ..............................................................................A-7, A-8
Voltage Sensing Considerations for Multiple Arc System...........................................A-9, A-10
Control Cable Connections .......................................................................................................A-11
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Operation.........................................................................................................................Section B
Safety Precautions ...............................................................................................................B-1
Power-Up Sequence .....................................................................................................B-1
Duty Cycle .....................................................................................................................B-1
Graphic Symbols ...........................................................................................................B-1
Product Description ..............................................................................................................B-2
Recommended Processes and Equipment ..........................................................................B-2
Equipment Limitations ..........................................................................................................B-2
Design Features ...................................................................................................................B-3
Case Front Controls .............................................................................................................B-3
Case Back Controls..............................................................................................................B-4
Common Welding Procedures................................................................................B-5 thru B-7
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Accessories .....................................................................................................Section C
Kits, Options / Accessories....................................................................................C-1
Field Installed Options ...........................................................................................C-1
Stick Operations ....................................................................................................C-1
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Maintenance........................................................................................................Section D
Safety Precautions ...............................................................................................................D-1
Routine Maintenance ...........................................................................................................D-1
Periodic Maintenance...........................................................................................................D-1
Calibration Specification.......................................................................................................D-1
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Troubleshooting ..............................................................................................Section E
Safety Precautions.................................................................................................E-1
How to Use Troubleshooting Guide.......................................................................E-1
Using Status LED, Error Fault Codes and Input Control Board ....................................E-2, E-4
Troubleshooting Guide.............................................................................E-5 thru E-8
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Wiring Diagram and Dimension Print ............................................................Section F
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Parts Pages ...............................................................................................................P-710 Series
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