WARN ZEON CONTROL PACK RELOCATION KIT 78 - Manual (Page 6)

WARN INDUSTRIES
7 89959A0
INSTALLATION INSTRUCTION
DISASSEMBLING THE CONTROL PACK
1. Disassemble the control pack by removing the
four (4) flat head torx drive screws.
2. Gently lift the control pack cover off of the
contactor plate assembly. The cover should
remain wired to the contactor at this time.
Simply move the cover to one side or out of
the way while working on the contactor.
Figure 5
Motor Terminal Buss Bar
Insulator
Figure 4
Remove
(4 total)
Figure 3
Control Pack
5. Remove the four (4) flat head torx drive
screws located on the underside of the tie
plate. NOTE: Rope may need to be spooled
out to complete this step.
6. Once all four (4) control pack screws have
been removed, gently lift the control pack
off of the tie plate and set aside to be further
disassembled.
7. Remove the motor terminal buss bar insulator
after control pack has been removed.
Remove
WARN INDUSTRIES
8
89959A0
INSTALLATION INSTRUCTION
3. Remove the contactor from the control pack
plate by unscrewing the flat head torx drive
screws and lock nuts.
4. Remove the power cable, all buss bars and
installed buss bar separator connected to the
contactor.
5. Be sure to keep all hardware for reinstallation.
6. Cut and remove zip tie securing socket wiring
bundle to contactor.
7. Unplug the white, brown and green wires
from the top of the contactor. Carefully set
aside the contactor.
8. Open remote socket cover located on the
control pack cover.
9. Using a torx driver to remove the two
machine screws holding the socket in place.
10. Remove the remote socket by gently pulling
wire bundle out of the control pack cover .
Wire Bundle
Green
Remote Socket
Cover
Remote Socket
Figure 6
Figure 7
Figure 9
Figure 8
Cut zip tie
holding wire
bundle
White
Brown
Remove
Nut
Screws
Rectangular
Washers
Buss Bars
Buss Bar Separator