WARN ZEON CONTROL PACK RELOCATION KIT 78 - Manual (Page 4)

WARN INDUSTRIES
3 89959A0
GENERAL SAFETY PRECAUTIONS
As you read these instructions, you will see WARNINGS,
CAUTIONS, NOTICES and NOTES. Each message has a specifi c
purpose. WARNINGS are safety messages that indicate
a potentially hazardous situation, which, if not avoided
could result in serious injury or death. CAUTIONS are safety
messages that indicate a potentially hazardous situation
which, if not avoided, could result in minor or moderate injury.
A CAUTION may also be used to alert against unsafe practice.
CAUTIONS and WARNINGS identify the hazard, indicate how
to avoid the hazard, and advise of the probable consequence
of not avoiding the hazard. NOTICES are messages to avoid
property damage. NOTES are additional information to help
you complete a procedure. PLEASE WORK SAFELY!
Warnings and Cautions
MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to
serious injury or death.
General Safety:
• Always Know Your Winch. Take time to fully read the
Instructions and/or Operations Guide, and/or Basic
Guide to Winching Techniques, in order to understand
your winch and its operations.
• Always keep wired remote control lead and power cord
clear of the drum, rope, and rigging. Inspect for cracks,
pinches, frayed wires or loose connections. Damaged
components must be replaced before operation.
WARNING
FALLING OR CRUSHING HAZARD
Failure to observe these instructions could lead to
serious injury or death.
• Always stand clear, keep hands clear, keep others away.
WARNING
CHEMICAL AND FIRE HAZARD
Failure to observe these instructions could lead to
serious injury or death.
• Always remove jewelry and wear eye protection.
• Never route electrical cables across sharp edges.
• Never route electrical cables near parts that get hot.
• Never route electrical cables through or near moving
parts.
• Always place the supplied terminal boots on
wires and terminals as directed by the installation
instructions.
• Never lean over battery while making connections.
• Never route electrical cables over battery terminals.
• Never short battery terminals with metal objects.
• Always verify area is clear of fuel lines, fuel tank,
brake lines, electrical wires, etc., when drilling.
• Always consult operator’s manual for proper wiring
details.
• Always insulate and protect all exposed wiring and
electrical terminals.
• Never mount contactor with electrical terminals
touching metal objects.
WARNING
MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to
minor or moderate injury.
To avoid injury to hands or fi ngers:
• Never leave remote control where it can be activated
during free spooling, rigging, or when the winch is not
being used.
• Never leave the winch remote control plugged in
when installing, freespooling, rigging, servicing or
when the winch is not being used.
CAUTION
WARN INDUSTRIES
4
89959A0
BEFORE YOU BEGIN
Please familiarize yourself with the components.
• Mounting Kit (PN89960): Includes all hardware to mount your contactor.
Parts List
Description Qty Part Number
78” Wire Assembly Kit 89960
Relocation Kit Contactor
Terminal Separator 1 89371
Wire housing top 1 89372
Terminal boot 4 2090
Rectangle washer 2 82462
M4 Bolt 2 64503
M6 Bolt 2 65989
M6 Nylock Nut 2 60595
Butt splice 1 85978
78" ground extension 1 89957
78” cable assembly 1 89967
78” Cable Assembly
78” Ground Extension
Relocation Kit Contactor
Terminal Seperator
Rectangle
Washer
(2)
Wire Housing Top
Terminal
Boot (4)
Butt
Splice
M6 Nylock
Nut (2)
M6 Bolt (2)
M4 Bolt
(2)