Notice caution, Warning, Caution – WARN 16.5ti User Manual
Page 5

WARN INDUSTRIES * WINCH
5
GENERAL SAFETY PRECAUTIONS
AVOID WINCH AND EQUIPMENT 
DAMAGE
• Always avoid side pulls which can pile up wire
rope at one end of the drum. This can damage 
wire rope or winch.
• Always ensure the clutch is fully engaged or
disengaged.
• Always use care to not damage the vehicle frame
when anchoring to a vehicle during a winching 
operation.
• Never submerge winch in water.
• Always store the remote control in a protected, 
clean, dry area.
NOTICE
CAUTION
MOVING PARTS ENTANGLEMENT 
HAZARD
Failure to observe these instructions could 
lead to minor or moderate injury.
To avoid injury to hands or fi ngers:
• Never leave remote control where it can be
activated during free spooling, rigging, or when the 
winch is not being used.
• Never leave the winch remote control plugged in
when installing, freespooling, rigging, servicing or 
when the winch is not being used.
WARNING
CHEMICAL AND FIRE HAZARD
Failure to observe these instructions could 
lead to serious injury or death.
• Always remove jewelry and wear eye protection.
• Never route electrical cables across sharp edges.
• Never route electrical cables near parts that get 
hot.
• Never route electrical cables through or near
moving parts.
• Always place the supplied terminal boots on
wires and terminals as directed by the installation 
instructions.
• Never lean over battery while making
connections.
• Never route electrical cables over battery
terminals.
• Never short battery terminals with metal objects.
• Always verify area is clear of fuel lines, fuel tank, 
brake lines, electrical wires, etc., when drilling.
• Always consult operator’s manual for proper
wiring details.
• Always insulate and protect all exposed wiring
and electrical terminals.
CAUTION
CUT AND BURN HAZARD
Failure to observe these instructions could
lead to minor or moderate injury.
• Never let winch rope slip through your hands.
WARN INDUSTRIES * WINCH
6
SAFE WORKING CONDITIONS
WARNING
Always stand 
clear, keep 
hands clear, 
keep others 
away.
SAFE WORKING CONDITIONS
The operator should always
operate the winch from a safe 
position when pulling a load. The 
safe areas are: (1) Perpendicular 
to the wire rope, (2) Inside the 
vehicle with the hood up (if winch 
is mounted on front of vehicle). 
These safe positions will help 
prevent the wire rope from striking 
the operator if the wire rope fails 
when under load.
Operate winch from the fully
extended remote control cord 
length whenever possible. The 
operator must always be at least 
8 ft. (2.44 m) from the winch 
while operating. This will prevent 
entanglement with the fairlead and 
keep the operator out of harms 
way during winch load pulling. 
Never work around the wire
rope while under load.
Sound Emissions
The winch is designed so
that the sound emissions do not 
exceed 70 dBa from the operator’s 
station. The operator must be 
at least 8 ft. (2.44 m) from the 
winch while operating. If the winch 
is exceeding 70 dBa from the 
operator’s station, have the winch 
inspected at an authorized service 
center.
Cleaning
Do not direct high pressure
water (pressure washers, car 
washes, etc.) between the drum 
support and drum fl ange or clutch 
lever.
Use low pressure water and a
soapy rag or sponge to clean the 
winch.
Avoid using chemicals that
may damage the fi nish.
Thoroughly clean salt residue
from the winch as soon as possible 
to minimize corrosion.
Maintenance
No lubrication is required for
the life of the winch unless the 
winch has been submerged in 
water. If this occurs, a qualifi ed 
service center must complete 
service as soon as possible to 
prevent corrosion damage. If the 
control pack is submerged, it must 
be replaced when the winch is 
serviced.
Check battery cables and
electrical connections at 90 day 
intervals to be certain they are 
clean and tight at all connection 
points.
Inspect the wire rope before
and after each winching operation. 
When damaged, replace with the 
size specifi ed in the Replacement 
Parts List, or go to the Warn 
website at www.warn.com.
The wire rope must always
spool onto the drum as indicated 
by the drum rotation decal on the 
winch.
WARNING
A
lways require
operators and 
bystanders to be 
aware of vehicle 
and or load.
NOTICE
Never submerge 
winch in water.
CAUTION
Never leave 
remote control 
where it can be 
activated during 
free spooling, 
rigging, or when 
the winch is not 
being used.
