Winch installation and operator’s guide – WARN 16.5ti User Manual
Page 3

WARN INDUSTRIES * WINCH
1
ORIGINAL INSTRUCTIONS
Winch Installation and Operator’s 
Guide
TABLE OF CONTENTS:
SAFETY
Symbol
Index
............................................................................................................... 2
General Safety Precautions ..................................................................................... 3-5
Safe Working Conditions ............................................................................................. 6
INSTRUCTIONS
Mounting
Winch
........................................................................................................... 7
Electrical
Connections
................................................................................................. 8
Operating
Instructions
............................................................................................ 9-10
Stretching Wire Rope .......................................................................................... 10-11
Warn Industries Inc.
12900 SE Capps Road
Clackamas, OR 97015
USA
Customer Service: (800) 543-WARN
(9276)
International: (503) 722-1200
Fax: (503) 722-3000
www.warn.com
Every winching situation has the potential for personal injury. In order to minimize that 
risk, it is important to read this guide and The Basic Guide to Winching Techniques 
carefully. Please familiarize yourself with the operation of your winch before using it, and 
be constantly safety oriented. In this guide, we will set forth many of the basic rules of 
safe winch operation. Please read The Basic Guide to Winching Techniques for more 
information on your winch and proper rigging techniques. Remember, because every 
winching situation is different, your constant good judgment and consistent focus on 
safety are of great importance.
WARN® and the WARN logo are registered trademarks of Warn Industries, Inc.
© 2011 Warn Industries, Inc.
WARN INDUSTRIES * WINCH
2
SYMBOL INDEX
SYMBOL
EXPLANATION
Read the Instruction 
Manual
Always Wear Hearing 
and Eye Protection
Never Use Winch as a 
Hoist
Properly Seat Load in 
Throat of Hook
Wind Rope on Bottom 
of Drum
Finger/Fairlead Crushing 
Hazard
Hand Piercing/Cutting 
Hazard
Explosion/Bursting 
Hazard
Sharp Edge Hazard
Use hook larger than 
1/2” (13mm)
SYMBOL
EXPLANATION
Always Wear Leather 
Gloves
Do Not Move People
Always Use Supplied 
Hook Strap
Never Apply Load to 
Hook Tip or Latch
Never Wind Rope Over 
Top of Drum
Fairlead Pinch Point
Hot Surface Hazard
Fire and Burn Hazard
Moving Parts Hazard
