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Safety precautions – SPP Pumps Auto Prime Hydraulic Submersibles - S3T User Manual

Page 5

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Operators Instructions for

HYDRAFLOW S3T Hydraulic Submersible Pump

Manual No/Rev

W79-007E / 4

Our policy is one of continuous improvement and we reserve the right to alter specifications at any time

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If you are not sure if the hydraulic power
source being used to drive this pump is
properly sized or connected, call Sterling
Fluid Systems Limited.

The power unit should be located as near to
the pump location as possible. The
maximum length of hydraulic hose that may
be used without a significant reduction in
pump performance is 40m. However, by
increasing the hose diameter, performance
can be restored. Consult Sterling Fluid
Systems for more details.

The power unit is usually driven by a diesel
engine that may be mounted inside a noise-
reducing canopy for use in noise sensitive
areas to comply with local noise regulations.

The fuel tank should be sized to give
extended running time. The running time
will depend upon the pumping load.

The power unit should be provided with
automatic shutdown to prevent damage in
the event of low levels of engine or
hydraulic oil and high engine or hydraulic oil
temperature.

The speed of the engine should be
adjustable to suit the load on the pump,
reducing the speed for reduced demand will
increase fuel efficiency and reduce wear.

To minimise the potential harmful effects on
the environment in the event of an oil leak
or

spillage,

Sterling

Fluid

Systems

recommend the use of Biodegradable
Hydraulic 46 Oil.

However, the pump will

run satisfactorily on good quality hydraulic
oils of viscosity below 150SSU @ 38°C
(100°F) or equivalent specification.

Note: When using vegetable (Rape Seed) based

biodegradable oil it is important to check
the condition of the oil frequently as it tends
to breakdown more quickly than the more
expensive

mineral

or

synthetic

biodegradable oils.

NOTE – DO NOT MIX OILS

To minimise wear and maintain pump
performance, the hydraulic oil must be
replaced regularly and the hydraulic circuit
must be fitted with a 10micron filter.

1.2 Hydraulic Hoses

The hydraulic hoses supplied for use with
this equipment are designed to prevent
incorrect connection, but if non-approved

hoses are fitted incorrectly, damage or
danger may result.

The hoses are supplied with quick release
couplings that must be correctly fitted
before starting the pump. Due to these self-
sealing couplings, the hoses will remain
filled with oil when not in use.

Damaged hoses should not be used, due to
the high pressure of the oil, a burst or leak
is hazardous, any damaged hose must be
replaced and returned to the supplier for
testing and repair before reuse.

1.3 Submersible Pumps

The S3T has a vortex impeller with 3”
discharge. This pump is from a wide range
of submersible pumps to suit a variety of
pump applications.

For borehole applications use slim-line
pumps,

for

compact

high

volume

requirements use axial flow pumps, for
open water pumping use a conventional
pump with a vertical side discharge port.

To pump sewage or similar liquids with
solids or sludge content use pumps with
vortex

impeller

and

for

maximum

performance with clean water use pumps
with a channel impeller.

All pumps are driven by simple and reliable,
compact hydraulic motors and are fitted with
mechanical seals.

2. SAFETY PRECAUTIONS

2.1 Safety Symbols

Safety instructions within this manual are
marked with the following symbols:

This symbol refers to general
mechanical aspects of safety.

This symbol refers to electrical
safety.

This symbol gives warning of a
hazard to the pump itself, which in
turn could cause a risk to personal
safety.

2.2 Submersible Pump Safety Precautions

2.3.1

Ensure that the hydraulic power supply is
turned OFF and disconnect the hydraulic
hoses from the pump before working on the
pump.

ATTENTION