Diamond Products CC4144D User Manual

Page 3

Table of Contents

Safety Precautions................................................. 1

Safety Alerts................................................................1

Proposition 65 .............................................................1

Spark Arrester Requirement .......................................1

Respiratory Hazards ...................................................1

General Safety ............................................................2

Battery and Electrical Safety.......................................2

Blade Safety................................................................3

Blade Guard Safety.....................................................3

Fuel Safety..................................................................3

Engine Safety..............................................................3

Cutting Safety .............................................................4

Hydraulic Safety..........................................................4

Belt Safety...................................................................4

Transporting Safety.....................................................4

Lifting Safety ...............................................................4

Introducing the CC4144D ...................................... 5

Controls.......................................................................5

Dimensions .................................................................6

Specifications..............................................................7

Operating the CC4144D ........................................ 9

Spotlight ......................................................................9

Handlebars..................................................................9

Adjusting the Handlebars................................................9

Pivot Position ..............................................................9

Rear Pivot Saw ...............................................................9

Fuel System ................................................................9

Adding Fuel.....................................................................9

Blade Guard................................................................9

Installing the Blade Guard.............................................10

Removing the Blade Guard...........................................10

Flange Guard ............................................................10

Diamond Blades........................................................10

Inspecting the Blade .....................................................10

Blade Speed .................................................................10

Wrench .........................................................................10

Installing the Blade........................................................11

Removing the Blade......................................................11

Engine.......................................................................12

Vernier Throttle .............................................................12

Tasks Prior to Starting the Engine ................................12

Starting the Engine .......................................................12

Stopping the Engine......................................................12

Speed Control Lever/Control Grip ............................13

Speed Control Lever .....................................................13

Control Grip ..................................................................13

Blade Lowering Speed..............................................13

Water Supply ............................................................13

Using the Water Supply ................................................13

Water Pump Switch ......................................................14

Cutting Guides ..........................................................14

Adjusting the Front Pointer ...........................................14

Adjusting the Rear Pointers .......................................... 14

Concrete Cutting....................................................... 14

Helpful Hints Prior to Cutting ........................................ 14

Tasks Prior to Cutting ................................................... 14

Making a Cut ................................................................ 14

Making a Cut Using the Depth Stop ............................. 15

Continuing a Partial-Cut................................................ 15

Finishing a Cut.............................................................. 15

Maintaining the CC4144D ....................................17

Maintenance Overview ............................................. 17

Daily/Regularly ............................................................. 17

Part Lubrication ........................................................ 17

Spray Lubricant ............................................................ 17

Blade Shaft ................................................................... 17

Front Axle ..................................................................... 17

Cooling Fan .................................................................. 17

PTO .............................................................................. 17

Inner Blade Flange ................................................... 17

Installing the Inner Blade Flange .................................. 18

Removing the Inner Blade Flange ................................ 18

Wheels...................................................................... 18

Replacing the Front Wheels ......................................... 18

Replacing the Rear Wheels .......................................... 18

Battery ...................................................................... 18

Battery Type ................................................................. 18

Servicing the Battery .................................................... 19

Electrical System ...................................................... 19

Maximum Cutting Depth ........................................... 19

Hydraulic System...................................................... 20

Adding Hydraulic Fluid.................................................. 20

Belt System .............................................................. 20

Tensioning or Replacing the Blade Drive Belts............. 20

Tensioning or Replacing the Hydraulic Motor Belt........ 21

Replacing the Cooling Fan Belt .................................... 22

Engine Belts ................................................................. 22

In-Line Fuel Filter...................................................... 22

Engine ...................................................................... 23

Engine Throttle Screw .................................................. 23

Cleaning the Engine ..................................................... 23

Storing ...................................................................... 23

Disposal .................................................................... 23

References ...........................................................25

Appendix A ............................................................... 25

Serial Tags ................................................................... 25

Appendix B ............................................................... 26

Daily Maintenance Task Chart...................................... 26

Appendix C ............................................................... 27

Belt Tension Settings.................................................... 27

Appendix D ............................................................... 28

Troubleshooting............................................................ 28

Appendix E ............................................................... 29

Additional Resources.................................................... 29