Diamond Products CC4144D User Manual
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Installing the Inner Blade Flange
1. Inspect the inner blade flange for damages. Clean or
replace the flange as necessary.
2. Place the flange onto the tapered portion of the
blade shaft.
3. Apply Loctite 262 (red) or an equivalent to the
setscrew threads.
4. Tighten the setscrew on the flange to the blade shaft
key to secure the flange.
Removing the Inner Blade Flange
1. Loosen the setscrew from the back of the inner
blade flange using an Allen wrench.
2. Remove the flange from the blade shaft.
Wheels
WARNING
• Raise the saw to a proper height for
access when working underneath
the saw. Use chocks to block the
wheels, and fit blocks/jacks under
the frame edges at the front and back of the
frame for support.
Figure 15: Front and Rear Wheels
Replacing the Front Wheels
Replace the front wheels when damaged.
1. Move the saw to level ground. Use the jack to
slightly raise the side of the saw near the front of the
machine.
2. Loosen the setscrew(s) in the set collar.
3. Remove the set collar, washer, and wheel from the
front axle.
4. Place a new wheel onto the front axle. Replace the
washer and set collar.
5. Tighten the setscrew into the set collar to secure the
wheel.
6. Slowly lower the saw and remove the jack stand
when the wheels are firmly touching the ground.
7. Raise the other side of the saw and repeat to
replace the second front wheel.
Replacing the Rear Wheels
Replace the rear wheels when damaged.
1. Move the saw to level ground. Use the jack to
slightly raise the side of the saw near the rear of the
machine.
2. Remove the transtorque bushing from the rear
wheel.
3. Remove the wheel from the wheel hub and place a
new wheel onto the hub.
4. Replace the transtorque bushing and tighten to 65 ft-
lb (88 Nm). Note: Failure to fully tighten the
transtorque bushing may cause the wheels to fall off
the saw.
5. Slowly lower the saw and remove the jack stand
when the wheels are firmly touching the ground.
6. Raise the other side of the saw and repeat to
replace the second rear wheel.
Battery
WARNING
• Ignitable explosive gases are emitted
from the battery. DO NOT expose the
battery to sparks or open flames, and
keep the area around the battery well-
ventilated.
• Disconnect the battery prior to servicing the
saw unless stated otherwise.
• Always keep the battery cable clamps
away from the battery terminals when
the battery is disconnected to avoid
accidental connections.
• Always connect the battery cables to the
proper terminal to ensure safety.
CAUTION
• Use a proper battery tester when testing the
battery strength.
• Use protective eyewear or a face shield and
avoid contact with the skin when
handling/servicing the battery.
The saw contains a charged battery with one positive
cable lead and one negative cable lead.
Battery Type
12 Volt, Group 26