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Commissioning & set up procedures, Procedure (epoxy) – Magnum Venus Plastech Megaject MKIV Revision 1_6 User Manual

Page 12

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Megaject MK V Issue 1_6

Page 12 of 41

Commissioning & Set Up Procedures



CAUTION


Overalls and eye protection must be worn at all times during operation of the

machine.

CAUTION


Do not adjust the catalyst overpressure valve. If in any doubt about operation or
adjustment of any part of this machine please contact Magnum Venus Magnum
Venus Plastech Ltd


IMPORTANT NOTE

The resin pump upper collars must be filled with Magnum Venus Plastech Pump
Lubricant (supplied) to clean and lubricate pump seals. Fill to approximately half full.


An oiler/lubricator must NOT be used in the air supply to the machine. Air must be
filtered and dry at 6-8 bar (85-115 psi).


The Megaject MK V is tested and secured against leaks prior to despatch. It is

essential that the inlet tube connected to the resin pick up pipe and filter remain tight
and sealed at all times to prevent air ingress into the resin system.


We recommend the use of Acetone as the primary choice of cleaning solvent. If a
different solvent system is to be used please contact Magnum Venus Plastech for

details of changes required.

Note: If the machine is to be fed directly from a resin tank it may not be possible to use

the resin pick up pipe and filter supplied. A suitable in-line filtering system is
available from Magnum Venus Plastech TT

Disclaimer: Magnum Venus Plastech do not accept responsibility for the performance of

Megaject machines when using non recommended materials. For further
information contact Magnum Venus Plastech TT.


Procedure (Epoxy)

1. Connect earth lead from solvent tank to suitable earth point. Ensure recirculation

switch is off. Connect 10mm air line (supplied) to workshop air supply. Pull the ON
switch down to the ON position. Observe incoming air pressure gauge reads a

minimum 6 bar at all times.

2. Place resin pick up pipes and resin recirculation pipes in resin container. Securely

anchor both pipes.

3. Fill solvent tank following ‘Filling/Refilling Solvent Tank’ procedure.

4. Adjust pump output regulator to read 2 bar on the pump pressure gauge.

5. If MPG system is fitted, adjust preset regulator until preset level gauge reads 2

bar.