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Replacing catalyst pump seals, Procedure – Magnum Venus Plastech Megaject MKIV Revision 1_2 User Manual

Page 23

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Megaject MK IV Issue 1_2 25/11/2003

Page 23 of 31


Replacing Catalyst Pump Seals

See drawings 22022/22042

Procedure


1. Remove catalyst pump from ratio arms. Disconnect inlet and outlet hoses at

swivel fittings

2. Unscrew bottom and top blocks from outer tube. Examine bottom block ball

bearing for pitting/damage. Replace if necessary.

3. Slide pump bore out of top block and remove from piston shaft

4. Replace pump bore outer tube O rings and lubricate using silicone grease.

5. Unscrew piston seal body from shaft. Examine piston ball and spring. Replace if

necessary.

6. Unscrew piston seal retainer. Remove and replace piston seal.

7. Remove top block from piston shaft. Unscrew top seal block from top block.

Remove shaft seals from top seal block and replace.

8. Remove felt washers and replace.

9. Reassembly is a reversal of the above procedure. When refitting the piston seal

retainer (part 0531) clean threads thoroughly. Place a small amount of Loctite
243 threadlock on the threads and screw in finger tight only.