Magnum Venus Plastech STAINLESS STEEL CHOP CHECK CCPLS-1000-SS - Manual (Page 6)

11. Apply a small amount of Loctite to the threads of the Priming Rod (CCPLS-1027-SS).
Thread Priming Rod (CCPLS-1027-SS) into the Lower Piston Body (CCPLS-1012-
SS).
Remove the Piston Rod from the vise and set aside.
Outlet Body Assembly
–
1.
Pack red grease (6706-2-1) into all of the V packing (CCPLS-1002) and Female
Compression Ring (CCPLS-1003-SS).
2. Apply a light film of red grease (6706-2-1) to the inside of the packing area of the
Outlet Body (CPLS-1007-SS).
3. Put together all four V Packing (CCPLS-1002) with the Male Compression Ring
(CCPLS-1004-SS) on one end and the Female Compression Ring (CCPLS-1003-SS)
on the other.
4. Put this V Packing Assembly into the Outlet Body (CCPLS-1007-SS) with the Male
Compression Ring (CCPLS-1004-SS) going in first.
5. Apply a light film of red grease (6706-2-1) to the ten Wave Springs (CCPLS-1029) and
insert them into the Outlet Body (CCPLS-1007-SS) onto the V Packing set.
6. Put Spring Support Ring (CCPLS-1005) into the Outlet Body (CCPLS-1007-SS) on top
of the Wave Spring set.
7. Insert Rod Bushing (CCPLS-1001) into the Outlet Body (CCPLS-1007-SS) onto the
Spring Support Ring.
8. Apply a little red grease (6706-2-1) to the threads of Packing Nut (CCPLS-1006) and
thread it into the Outlet Body (CCPLS-1007-SS), just enough to contact the Rod
Bushing (CCPLS-1001), do not tighten at this point.
9. Apply a light film of red grease (6706-2-1) to the Displacement Rod (CCPLS-1013-SS)
and to the Priming Rod (CCPLS-1027-SS).
10. Apply a light film of red grease (6706-2-1) to the Outlet Body (CCPLS-1007-SS) where
the Cylinder o-ring will be installed.
Note: It would be helpful to put the Outlet Body into a vise at this point, if the fluid
section has been removed from the pump mount bracket.
11. Gently insert the Displacement Rod (CCPLS-1013-SS) assembly into the Outlet Body
(CCPLS-1007-SS) and thru the V Packing (CCPLS-1002) from the outlet side.
12. Lightly grease both O-Rings (O-V-144) and install onto the Cylinder (CCPLS-1008-
SS).
13. Firmly press the Cylinder (CCPLS-1008-SS) over the Priming Rod and onto the Piston
Cups (CCPLS-1009), then into the Outlet Body (CCPLS-1007-SS).
14. Install the Valve Stop (CCPLS-1014-SS) onto the Priming Rod (CCPLS-1027-SS) up
to the bottom of the Cylinder (CCPLS-1008-SS).
Intake Valve Assembly
–
1.
Apply a light film of red grease (6706-2-1) to the inside of the Intake Valve (CCPLS-
1017-SS).
2. Lightly grease and install Lower Intake Valve Seal (CCPLS-1015) into the Intake Valve
(CCPLS-1017-SS).
3. Apply a drop of Loctite to the threads of the Intake Valve Packing Nut (CCPLS-1016-
SS) and thread it just a little ways into the Intake Valve (CCPLS-1017-SS).
4. Take the Intake Valve (CCPLS-1017-SS) assembly and install it onto the Priming Rod
(CCPLS-1027-SS), with the Intake Valve Packing Nut going on first.