Magnum Venus Plastech System One FRP 3102-00-01 - Manual (Page 8)

FRP SystemOne
Gelcoat 5
4. Wipe a light coating of 6706-2-1 (White Grease) onto the 3102-2-1
(Guide Bearing) and insert into the 3102-6-1 (Outlet Body). Screw
the 3102-1-1 (Packing Nut) into the Outlet Body only two or three
threads.
5. Smear 6706-2-1 (White Grease) on the inside both 3102-10-1
(Piston Cups).
6. Install the 3102-12-1 (Piston Cup Backup) onto the 3102-13-1
(Piston Body) with the side with the ridges facing up. Next install
one of the 3102-10-1 (Piston Cups) followed by the 3102-11-1
(Piston Cup Spacer) followed by the second Piston Cup, followed
by the 3102-9-1 (Piston Cup Comp Ring). See fig. 3.2.
7. Install the 3102-8-1 (Piston Ball Spring) over the 7203-2-10 (Dowel
Pin) inside the 3102-7-01 (Piston Rod). Put a light coating of 6706-
2-1 (White Grease) on the 9201-3-16 (1/2” Chrome Ball) and install
over the Piston Ball Spring.
8. Coat the threads of the 3102-13-1 Piston Body and screw it into
the 3102-7-01 (Piston Rod). Tighten “wrench tight”.
9. Check the 3102-7-01 (Piston Rod) for burrs, scratches or other
damage and replace if necessary. Slide the Piston Rod up through
the Packing assembly in the 3102-6-1 (Outlet Body). Be careful
not to damage the Packing set assembly.
10. Tighten the 3102-1-1 (Packing Nut) enough to hold the Piston Rod
in place.
Fig. 3.2
Piston Body Detail
NOTE
Do not tighten the 3102-1-1 (Packing Nut) at this time.
NOTE
Do not drop, dent or scratch the 9201-3-16 (1/2” Chrome Ball).
Piston Cup Comp Ring
3102-9-1
Piston Cup
3102-10-1
Piston Cup Backup
3102-12-1
Piston Cup Spacer
3102-11-1