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Assembly of smart trak, Assembly of switch car – Flowline AXXX Smart Trak User Manual

Page 7

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Step Nine

ASSEMBLY OF SMART TRAK™

Smart Trak™ Assembly Drawing (Side View)

Inventory:

One Smart Trak™ kit (LM10-1__1) includes the following parts:

1 Seal Plug

1 Top compression fitting

1 Wire gasket

1 Thrust Plate

1 Locking pin

1 2" NPT fitting

1 Track

1 End cap

2 Wire retainer clips (not shown)

Smart Trak™ Assembly Drawing (Top View):

Seal Plug Assembly Drawing (Side View)

Seal Plug

Seal Plug

Sensor Wire

Wire Gasket

Thrust Plate

Locking Pin

2” NPT

Fitting

2” NPT

Fitting

Cable

Cable

must fit

into side of

track next

to locking pin

Track

End cap

Wires

Top Compression

Fitting

Top Compression

Fitting

Step Ten

ASSEMBLY OF SWITCH CAR

Sensor car and bayonet adapter:

The sensor car assembly is the heart of the Smart Trak™ system. It
slides in the grooves of the track, and is locked into position by a plas-
tic bolt and screw. The bayonet to 3/4" NPT adapter has a female 3/4"
NPT fitting on one end where the sensor (not included) will screw in,
and a bayonet fitting on the other end that attaches it onto the sensor
car with a slight turn, with an O-ring in-between to provide tension
for the push-and-turn connection.

Switch Car Kit Assembly Drawing (Side View)

Inventory:

One switch car kit (LM30-10_1) consists of the following parts:

1 Locking bolt

1 Locking Nut

1 Sensor car

1 O-ring

1 Bayonet to 3/4” NPT adapter

Switch Car Kit to Smart Trak™

(Top View)

(Side View)

Determine the Proper Wire Length:

Don’t make the mistake of trimming the sensor wires too short before
the process is tested. If the sensors might need to be lowered in the
future, leave sufficient slack in the wires to allow for future adjust-
ment. This extra wire may be stored in the bottom of the terminal strip
housing, or elsewhere above the compression fitting.

Sensor

Wire

Shoe

Sensor Lock

Bolt & Nut

Sensor

Car

O-ring

Flowline

Sensor

Bayonet to

3/4” NPT

Adapter