Datamax-O'Neil RL3_4 Power Converter - Manual (Page 3)

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Safety Precautions
This Power Converter is intended for use on fork lift and similar vehicles with a battery voltage of 12-60VDC. Once the Power Converter is properly installed it will reduce the
voltage to the printer to 12VDC which is suitable for charging. This document describes the installation and use of the Power Converter for the RL4 and other Datamax-Oneil
printers. After verifying the contents of the kit and the tools needed, follow the steps below to install and begin using the option. Keep this documentation for future reference.
BEFORE ATTEMPTING INSTALLATION: Any mistake or lapse of judgment could result in damage to your equipment or facility, or result in severe injury. If you are unsure
of your ability to install this accessory, do not attempt to do so. Datamax-O’Neil is not liable for injury, loss or damage of any kind incurred by an attempt to remove or install
this accessory. Do not attempt this installation unless professionally trained as an installer or forklift repair technician.
Failure to disconnect the vehicle’s battery before installing the power converter may result in the injury or death of the installer by electric shock.
Mounting
Determine the best location for mounting the power converter, taking into consideration the ease of accessing the power converter and mounting requirements.
 Do not install or operate the converter if it appears damaged.
 Mount the converter away from high temperatures and excessive moisture.
 Check that any attached cables are routed so that they do not interfere with the operation of forks or other moving parts.
 When drilling holes in the chassis for installation, take precautions so as not to contact, damage, or obstruct pipes, fuel lines, tanks or electrical wiring. Failure to
take such precautions may result in fire.
 All four mounting holes must be used. Use the correct mounting hardware, #10 machine screw with washers and lock nut. The use of thread locker compound is
also recommended. All nuts and bolts must be checked periodically and tightened if required.
Cable Routing
The means of routing and securing the power input cable from the DC converter through to the vehicle power source is extremely important. Hazards associated with
improper wiring can be severe.
 During installation, disconnect the battery cables. Verify power has been removed using a volt meter.
 Route wires away from high temperatures, moving parts or sharp edges. Use rubber grommets, cable ties/clamps where necessary to prevent damage.
 Cables or wiring that obstructs or hangs up on places such as the steering wheel, gear lever, brake pedals, etc. can be extremely hazardous. Make sure that
cable routing does not interfere with other equipment or vehicle controls.
 Bare or frayed wires can result in electrical short circuits, which can cause system or vehicle damage, or a fire hazard resulting in property damage, serious injury,
and/or death.
 DO NOT wind a cable in and out of the mesh on a cage.
 DO NOT route the cables on the outside of the fork lift or areas where the fork lift may come in contact with objects.
 Ensure excess cabling is properly handled. Excess cable should be coiled, away from passenger feet (e.g. behind dashboard), and secured with cable ties. Never
place excess cabling under floor mats.
Cable Length
Power converter to vehicle battery 78.0” (198.0cm)
Power converter to printer 31.7” (75.4cm)
Power converter to printer with optional 220207-200 extension cable 151.7” (380.2cm)