Derale Performance Ford E4OD, 4R100, 5R110 & 5R110W Transmission Cooling Pan - Manual

14208-InstructionSheet Rev-3-30-2011
INSTALLATION INSTRUCTIONS
TRANSMISSION COOLING PAN
PART # 14208
KIT CONTENTS
QTY. DESCRIPTION
1 Transmission Pan
1 Magnetic Drain Plug
1 Rubber/Steel Washer
1 1/8” NPT Plug
Derale Performance, Los Angeles, CA 800.421.6288 www.derale.com
Please read these instructions completely before beginning installation
Pre-installed in the transmission pan is
a zinc plated Filter Support. The Filter
Support must be used on all 4R100 &
5R110 transmissions. The Filter
Support MUST be removed for all
5R110W applications. See Diagrams 1,
2 & 3 for details.
TOOLS NEEDED
Rachet
Long Extension
9/16” Socket
1/2” Socket
7/16” Socket
Phillips Screwdriver
Teflon Tape
DETERMINING FILTER SUPPORT REQUIREMENTS
The Derale 14208 Transmission Cooling Pan is designed to work for Ford 4R100, 5R110, and 5R110W transmissions. All three
transmissions utilize different filters which sit at different height locations within the pan. To accommodate this variance,
pre-installed in the pan is a Filter Support. This Filter Support is designed to work for both 4R100 (1990 & Newer 4 Speed) and
5R110 transmissions (2003-2007 5 Speed) See Diagrams below. To utilize this pan on a 5R110W (2008 & Newer 5 Speed) the
Filter Support MUST be removed.
REMOVING STOCK PAN
INSTALLING DERALE COOLING PAN
1. Drain the transmission fluid.
2. Remove all of the bolts mounting the pan to the
transmission flange.
3. Remove the stock transmission pan
If the stock pan utilized a 'reusable' rubber gasket,
it can be used in place of the Derale gasket if desired. Be
careful not to damage the rubber during pan removal.
4. Clean the mounting surface on the transmission.
Remove any old gasket material with a gasket scraper
being careful not to gouge the aluminum.
1. Install the drain plug and rubber/steel washer onto the
bottom of the pan making sure it's sealed tight.
2. Install the 1/8” NPT plug or temperature sending unit (not
supplied) using Teflon tape or other suitable sealant.
3. If using the Derale gasket, apply a thin coat of
Gasgacinch or other suitable gasket sealer to the side of
the gasket that will apply to the pan. Sealant should not
be required on the transmission side.
4. Apply the gasket to the mounting surface of the pan.
5. Raise the pan up against the transmission and thread the
mounting bolts in by hand starting with the opposing
corners until all are installed.
6. Using a ratchet, extension, and 1/2” socket tighten the
bolts to the factory torque specs working in an opposing
pattern until all are secure.
Be sure not to over
tighten bolts as the transmission is aluminum and can be
easily stripped out if excessive force is applied.
7. Refill the transmission fluid by first adding 8-9 qts of fluid
followed by starting the vehicle and shifting the
transmission into the Neutral position.
8. Quickly check for any leaks around the mounting surface
or plug holes.
9. While the vehicle is running add additional quarts until the
fluid level is in the correct position on the dipstick.
10. Drive the vehicle for a short distance, making sure the
transmission is warm and recheck fluid level. Add
additional quarts as needed.
Note:
Note:
Diagram #1
4R100
(1990 & Newer 4-Speed)
5R110
(2003 - 2007 5-Speed)
5R110W
(2008 & Newer
5-Speed)
Diagram #2
QTY. DESCRIPTION
2 10/32” Phillips Head
Screws (pre-installed)
2 #10 Star Washers
(pre-installed)
1 Filter Support
(pre-installed)
Diagram #3
* Requires Filter Support.
* Requires Filter Support.
* Filter Support CANNOT Be Used.
IMPORTANT