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8v to 28v input, pwm step-up controllers in µmax – Rainbow Electronics MAX669 User Manual

Page 14

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MAX668/MAX669

given output ripple. An inductance value larger than
L

IDEAL

may also be used, but output-filter capacitance

must be increased by the same proportion that L has to
L

IDEAL

. See the

Capacitor Selection section for more

information on determining output filter values.

Due the MAX668/MAX669’s high switching frequencies,
inductors with a ferrite core or equivalent are recom-
mended. Powdered iron cores are

not recommended

due to their high losses at frequencies over 50kHz.

Determining Peak Inductor Current

The peak inductor current required for a particular out-
put is:

I

LPEAK

= I

LDC

+ (I

LPP

/ 2)

where I

LDC

is the average DC input current and I

LPP

is

the inductor peak-to-peak ripple current. The I

LDC

and

I

LPP

terms are determined as follows:

where V

D

is the forward voltage drop across the

Schottky rectifier diode (D1), and V

SW

is the drop

across the external FET, when on.

where L is the inductor value. The saturation rating of
the selected inductor should meet or exceed the calcu-
lated value for I

LPEAK

, although most coil types can be

operated up to 20% over their saturation rating without
difficulty. In addition to the saturation criteria, the induc-
tor should have as low a series resistance as possible.
For continuous inductor current, the power loss in the
inductor resistance, P

LR

, is approximated by:

P

LR

(I

OUT

x V

OUT

/ V

IN

)

2

x R

L

where R

L

is the inductor series resistance.

Once the peak inductor current is selected, the current-
sense resistor (R

CS

) is determined by:

R

CS

= 85mV / I

LPEAK

For high peak inductor currents (>1A), Kelvin sensing
connections should be used to connect CS+ and
PGND to R

CS

. PGND and GND should be tied together

at the ground side of R

CS

.

Power MOSFET Selection

The MAX668/MAX669 drive a wide variety of N-channel
power MOSFETs (NFETs). Since LDO limits the EXT
output gate drive to no more than 5V, a logic-level
NFET is required. Best performance, especially at low
input voltages (below 5V), is achieved with low-thresh-

old NFETs that specify on-resistance with a gate-
source voltage (V

GS

) of 2.7V or less. When selecting an

NFET, key parameters can include:

1) Total gate charge (Q

g

)

2) Reverse transfer capacitance or charge (C

RSS

)

3) On-resistance

(R

DS(ON)

)

4) Maximum drain-to-source voltage (V

DS(MAX)

)

5) Minimum threshold voltage (V

TH(MIN)

)

At high switching rates, dynamic characteristics (para-
meters 1 and 2 above) that predict switching losses
may have more impact on efficiency than R

DS(ON),

which predicts DC losses. Q

g

includes all capacitances

associated with charging the gate. In addition, this
parameter helps predict the current needed to drive the
gate at the selected operating frequency. The continu-
ous LDO current for the FET gate is:

I

GATE

= Q

g

x f

OSC

For example, the MMFT3055L has a typical Q

g

of 7nC

(at V

GS

= 5V); therefore, the I

GATE

current at 500kHz is

3.5mA. Use the FET manufacturer’s

typical value for Q

g

in the above equation, since a maximum value (if sup-
plied) is usually too conservative to be of use in esti-
mating I

GATE

.

Diode Selection

The MAX668/MAX669’s high switching frequency
demands a high-speed rectifier. Schottky diodes are
recommended for most applications because of their
fast recovery time and low forward voltage. Ensure that
the diode’s average current rating is adequate using
the diode manufacturer’s data, or approximate it with
the following formula:

Also, the diode reverse breakdown voltage must
exceed V

OUT

. For high output voltages (50V or above),

Schottky diodes may not be practical because of this
voltage requirement. In these cases, use a high-speed
silicon rectifier with adequate reverse voltage.

Capacitor Selection

Output Filter Capacitor

The minimum output filter capacitance that ensures sta-
bility is:

where V

IN(MIN)

is the minimum expected input voltage.

Typically C

OUT(MIN)

, though sufficient for stability, will

C

(7.5V x L / L

)

(2 R

x V

x f

)

OUT(MIN)

IDEAL

CS

IN(MIN)

OSC

=

π

I

I

I

- I

3

DIODE

OUT

LPEAK

OUT

=

+

1.8V to 28V Input, PWM Step-Up
Controllers in µMAX

14

______________________________________________________________________________________

I

=

I

(V

+ V

(V – V

LDC

OUT

OUT D

IN

SW

)

)

I

=

(V – V

) (V

+ V – V )

L x f

(V

+ V )

LPP

IN

SW

OUT

D

IN

OSC OUT

D