Grain Systems Tanks PNEG-4105 User Manual
105 ft diameter bin
Table of contents
Document Outline
- 105 Ft Diameter BinConstruction Manual
- Chapter 1 Safety Precautions
- Chapter 2 General Overview
- General Information
- Anchor Bolt Charts
- Tools Required for Construction
- Guidelines for Proper Storage of Grain Bin Materials Prior to Construction
- Overview for a Typical Bin Installation
- Guidelines for Construction Procedures and Lifting Jack Usage
- Guidelines for Placement of the Decal Sidewall Sheet
- Sample Gauge Sheet
- Chapter 3 Hardware Requirements
- Bolt and Nut Pairings
- Hardware for 3–Post Sidewall Sheets on bins that are 18 to 90 Ft in Diameter and 105 Ft Bins that are 27 Rings and Shorter
- Hardware for 3–Post Sidewall Sheets on Bins that are 105 Ft in Diameter with 28 to 37 Rings
- Bolt Torque Specifications
- Identifying Bolt Grades
- Color Chart for Bin Hardware Bucket Lids
- Bolt Identification
- Chapter 4 Assembling Sidewall Sheets
- Chapter 5 Base Angle Installation
- Chapter 6 Stiffeners
- Stiffener Part Number Description
- Color Codes for Stiffener Gauge Identification
- Outside Stiffened Laminated Stiffener to Sidewall (10 Gauge Laminated and Thicker Only)
- Standard Stiffeners
- Top Stiffeners
- Stiffeners Splice
- Base Stiffeners
- Base Boots
- Close-Punch Connection for a One-Ring Top Stiffener (16 Ga) and a Two-Ring Stiffener (16 Ga)
- Two-Ring Top Stiffener to a Two-Ring Stiffener (15–16 Ga) Connection
- Close-Punch Connection for a Two-Ring Top Stiffener to a Two-Ring Stiffener (16 Ga)
- Two-Ring Stiffener (15-16 Ga) to a Two-Ring Stiffener (15–16 Ga) Connection
- Close-Punch Connection for a Two-Ring Stiffener (16 Ga) to a Two-Ring Stiffener (16 Ga)
- Two-Ring Stiffener (0–14 Ga) to a Two-Ring Stiffener (0–14 Ga) Connection
- Close-Punch Connection for a Two-Ring Stiffener (0–14 Ga) to a Two-Ring Stiffener (0–14 Ga)
- Two-Ring Stiffener (0–14 Ga) to a Close-Punch Base Stiffener (2–8 Ga) Connection
- Close-Punch Connection for a Two-Ring Stiffener (0–14 Ga) to a Base Stiffener (2–8 Ga)
- Two-Ring Stiffener (0–14 Ga) to a Base Stiffener (10–16 Ga) Connection
- Two-Ring Stiffener (2–14 Ga) to a Base Stiffener (10–16 Ga) Connection
- Two-Ring Stiffener (15–16 Ga) to a Base Stiffener (10–16 Ga) Connection
- Close-Punch Connection for a Two-Ring Stiffener (16 Ga) to a Base Stiffener (10–16 Ga)
- Close-Punch Two-Ring Stiffener (2–14 Ga) to a Laminated Stiffener (2 Ga) with an Insert (10–14 Ga)
- Close-Punch Laminated Stiffeners (2 Ga) with Inserts (10–14 Ga)
- Close-Punch Laminated Stiffener (2 Ga) with an Insert (10–14 Ga) to a Laminated Base Stiffener (2–5 Ga) with a Base Insert (2–14 Ga)
- Base Stiffener (10–16 Ga) to a Base Boot Connection
- Close-Punch Connection for a Base Stiffener (10–16 Ga) to a Base Boot
- Close-Punch Connection for a Base Stiffener (2+2 Ga – 8 Ga) to a Base Boot
- Close-Punch Laminated Base Stiffener (2 Ga) with Insert (2+14 to 2+10 Ga) to a Base Boot
- Close-Punch Standard Stiffener to a 12–Bolt Pattern Laminated Stiffener with Insert
- 12–Bolt Pattern Close-Punch Laminated Stiffeners with Insert
- Close-Punch 12–Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with an Inserts to a Base Boot
- Close-Punch 12–Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with an Inserts to a Base Boot
- Chapter 7 Roof Assembly
- Attaching the Inside Stiffener to the Top Outside Stiffener
- Attaching the Eave Bracket to the Inside Stiffener
- Attaching the Eave Angle to the Sidewall Sheet
- Connecting the Tension Member to the Eave Bracket
- Assembling the Rafters
- Attaching the Center Collar Rafter Clips to the Rafter
- About Temperature Cable Brackets and A-Frame Assemblies
- Assembling the Temperature Cable Bracket
- Attachment Locations of Purlins to Rafters
- Assembling a Laminated Purlin
- Assembling Purlin Number 6
- Assembling Purlin Number 5
- Assembling Purlin Number 4
- Assembling Purlin Number 3
- Assembling Purlin Number 2
- Assembling Purlin Number 1
- Assembling a Double A-Frame
- Assembling the Center Collar
- Center Collar Placement
- Guidelines for Assembling and Lifting the A-Frame Rafter Sections
- Attaching the A-Frames to the Center Collar
- Attaching the A-Frame to the Eave Bracket
- Assembling the Roof Panel Clips
- Installing the 6–Hole Intermediate Purlins
- Installing the 4–Hole Intermediate Purlins
- Attaching the Roof Panels
- Installing the Roof Flashing
- Assemble and Install Center Collar Channels and Cap Plates
- Installing the Conveyor Support Brackets to the Peak Cap
- Chapter 8 Accessories
- Installing Roof Ladder Steps
- Roof Ring Placement
- Installing a Roof Ring
- Installation of Peak–To– Exhauster Ladder Kit
- Preparation for Roof Exhauster Installation
- Assembly of Roof Exhauster
- Installing Roof Exhauster Assembly
- Assembling the Auto Roof Vent
- Assembling Wire Grill Guard Roof Vent
- Installing the Wire Grill Guard and Auto Roof Vents
- Installing the Manway Cover
- Ladder Section Assembly
- Inside Ladder Placement
- Installing Inside Ladder Bottom Bracket
- Guidelines for Installing a Sidedraw System
- Installing the Sidedraw Baffle Chute (Two Post Stiffener)
- Installing the Sidedraw Baffle Chute (Three Post Stiffener)
- Installing the Sidedraw Discharge Chute
- Wind Ring Requirements
- Installing Wind Rings
- Assembling Weather Cover for Roller Valve