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Troubleshooting — spark-pilot boilers, Gold cga gas-fired water boiler — boiler manual – Weil-McLain Gold CGa User Manual

Page 54

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GOLD CGa Gas-Fired Water Boiler — Boiler Manual

54

Part Number 550-101-009/0107

11c

Electrical shock hazard — Wherever you see

TURN OFF POWER , follow the instructions. Failure to follow

instructions could result in severe personal injury, death or substantial property damage.

Problem is with incoming

electricity. Have licensed

electrician repair circuit.

Replace control module.

Retest.

Boiler should now

operate normally.

Have system checked by a

licensed electricain.

If problem persists, call your

local Weil-McLain sales

representative.

• Make sure service switch or circuit breaker is on or

fuses are good.

• Remove

120 VAC IN plug (Figure 30, Item 3,

page 53) on control module.

• Using voltmeter, check across top and bottom pins

of

120 VAC IN plug.

Does voltmeter indicate

120 VAC?

No

Yes

No

Yes

No

Yes

Chart

3

Chart

6

TSTAT CIRC

light flashing

Chart

4

Chart

5

DAMPER

light flashing

For insufficient heat or no heat problem, go to

Chart 7, page 59, if POWER light is on steady,

with no other light flashing.

• Usually indicates polarity on incoming

120 VAC power

line is wrong.

TURN OFF POWER at service switch or breaker,

then reverse the HOT and NEUTRAL wires entering

the boiler in the J-box.

• Restore POWER at service switch or breaker.

Is

POWER light flashing now?

No

Yes

Flashing

alone

Flashing with

another light

On steady

(not flashing)

No

Yes

Is

POWER light off?

— Usually indicates reversed 120 VAC polarity if POWER light flashes by itself —

Is

POWER light...

FLAME

light flashing

• Reconnect

120 VAC IN plug.

• Remove

120 VAC transformer PRIMARY plug

(

Figure 30, Item 2, page 53) on control module.

• Using voltmeter, check across top and bottom pins

of

PRIMARY receptacle.

Does voltmeter indicate

120 VAC?

• Reinstall

120 VAC transformer PRIMARY plug.

• Remove

24 VAC transformer plug (Figure 30, Item 5,

page 53) on control module.

• Using voltmeter, check across pins of receptacle.

Does voltmeter indicate

120 VAC?

Replace control module.

Retest.

Replace transformer.

Retest.

CHART 2 — Spark-ignited pilot — Troubleshooting POWER light status

Troubleshooting — spark-pilot boilers

(continued)