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Wayne-Dalton TORSION SPRING 9800 User Manual

Page 9

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Please Do Not Return This Product To The store. Call us Directly! Our trained technicians Will answer your questions and/or Ship any Parts

you May Need. you can reach us toll free at

1-888-827-3667 for Consumer assistance or online at www.wayne-dalton.com

9

tools Needed:

tools Needed:

PRE-IN

sT

All

ATION

step 1: Raise the door to the fully open

position and place vice clamps to the back

legs of both vertical tracks, below the

bottom rollers to prevent the door from

falling. by opening the door you release

most of the spring tension. Carefully

unfasten the S-hook from the horizontal

angle. Remove cable, sheave and extension

spring. Repeat for the other side. If safety

cables are running through the extension

springs, remove them also. Remove parts

from work area.

step 2: holding door in the open position,

remove the vice clamps, be prepared

to support the entire weight of the door.

Garage doors can weigh 200-400 pounds.

With assistance, carefully lower the door, by

grasping the door firmly by it’s lift handles.

Do not place fingers or hands near joints,

between sections, or between bottom of

door and floor. Otherwise, severe injury

could result.

NOTE: Continue with “P4” on page 9 after

completing this step.

Extension spring Removal

bOttOM SECtION

(DOOR OPEN)

CaREfully REMOVE “S”

hOOk aND COuNtERbalaNCE

CablE (REPEat fOR thE

OPPOSItE SIDE)

hORIzONtal aNGlE

REMOVE laG SCREW

fROM SafEty CablE (If

INStallED). REPEat fOR

OPPOSItE SIDE.

P3

Recommended

tools from

page 5

Removing the Old Door

tOP bRaCkEt

hINGES

hORIzONtal tRaCk

P4

Recommended

tools from

page 5

having removed the counterbalance
system, the door can now be
disassembled.

Start by first removing the top row of
hinges.

With assistance, hold the top section to
keep it from falling and remove the
top brackets. With assistance, lift the top
section out of the opening and remove
it from the work area. Repeat for all
remaining sections.

after door is disassembled, unbolt both
track assemblies from the jambs and
remove all material from the work area.
you can neatly dispose of the old door by
placing it in the carton of your new door.

Clean up area and complete “Preparing
the Opening” “P5” on page 10 before
installing the new door.