Wayne-Dalton TORQUEMASTER 9600 - Manual (Page 4)

(2) 1/4”-14 X 5/8”
Self tapping screws
Viewing hole
1 2
3
4
U-bar
Roller side
Counterbalance Cables and Rollers
Tools: Tape Measure
7
NOTE: TorqueMaster® counterbalance cable drum assemblies are marked right and left hand.
WARNING WARNING
fAILuRE TO ENsuRE TIGhT fIT Of CAbLE LOOP OvER MILfORD PIN COuLD
REsuLT IN CAbLE COMING Off ThE PIN, ALLOWING ThE DOOR TO fALL, POs-
sIbLy REsuLTING IN sEvERE OR fATAL INjuRy.
uncoil the counterbalance cables from the drum assemblies, making sure you place the left
hand cable loop on the left hand milford pin of the bottom bracket and the right hand cable loop
on the right hand milford pin of the bottom bracket.
NOTE: Check to ensure cable loops fits tightly over the milford pins.
Insert a roller into the bottom brackets and another into the #1 end hinges at the top of the
bottom section.
NOTE: Verify astragal (bottom seal) is aligned with door section. If there is more than 1/2”
excess astragal on either side, trim astragal even with door section.
bottom section
Tools: Level, Wooden shims (if necessary)
8
Center the bottom section in the door opening. level the section using wooden shims (if neces-
sary) under the bottom section.
vertical Tracks
Tools: Power Drill, 3/16” Drill bit, 7/16” Socket driver, Tape measure,
Level, Step ladder
9
IMPORTANT: THE TOPS Of THE VERTICAl TRACKS MuST BE lEVEl fROM SIDE TO SIDE. If
THE BOTTOM SECTIOn WAS SHIMMED TO lEVEl IT, THE VERTICAl TRACK On THE SHIMMED
SIDE MuST BE RAISED THE HEIGHT Of THE SHIM.
Position the left hand vertical track assembly over the rollers of the bottom section. Make sure
the counterbalance cable is located between the rollers and the door jamb. Drill 3/16” pilot holes
into the door jamb for the lag screws.
loosely fasten jamb brackets and flag angle to the jamb using 5/16” x 1-5/8” lag screws.
Tighten lag screws, securing the bottom jamb bracket to jamb, maintain 3/8” to 5/8” spacing
between the bottom section and vertical track. Hang cable drum over flag angle. Repeat for
other side.
stacking sections
Tools: Power drill,7/16” Socket driver
10
NOTE: Make sure hinges are flipped down, when stacking another section on top.
Place rollers into end hinges of remaining sections.
With assistance, lift second section and guide rollers into the vertical tracks. lower section until
it is seated against bottom section. flip hinges up. fasten intermediate hinge(s) first; then end
hinges using 1/4”-14 x 5/8” self tapping screws. Repeat for other sections, except top section.
Important: Push & hold the hinge leafs securely against the sections while securing with 1/4”-14
x 5/8” self tapping screws. There should be no gap between the hinge leafs and the sections.
Top Roller slides / Top bracket
Tools: Power drill, 7/16” Socket driver, Step ladder
11
If you recieved top roller slides:
To install the top roller slides, align the slots in the top roller slide with the second set of holes
on the bottom of the u-bar. loosely, fasten using (2) 1/4” - 14 x 5/8” self tapping screws. The
bracket will be tightened and adjusted in step Adjusting Top Roller Slide / Top Brackets. Insert
rollers into top roller slide. Repeat for left side.
If you recieved top brackets:
Align the top holes in the top bracket base with the second set of holes in the end cap of the top
section. fasten to section using (4) 1/4”-14 x 5/8” self tapping screws. Secure the top bracket
slide to the bracket base loosely using (2) 1/4”-20 x 5/8” carriage bolts and (2) 1/4”-20 flange
hex nuts. The bracket will be tightened and adjusted in step Adjusting Top Roller Slide / Top
Brackets. Insert roller into top bracket slide. Repeat for other side.
Roller Slide
Bottom Of
U-bar
Roller
(2) 1/4”-14 X
5/8” Self Tapping
Screw
Operator bracket
Tools: Power drill, 7/16” Socket driver, Phillips head screwdriver, Vice
clamps, Tape measure
12
NOTE: If you’re installing a trolley operator, the operator bracket must be mounted and secured
prior to installing top section.
IMPORTANT: WHEn COnnECTInG A TROllEY TYPE GARAGE DOOR OPEnER TO THIS DOOR, A
WAYnE-DAlTOn OPERATOR/ TROllEY BRACKET MuST BE SECuRElY ATTACHED TO THE TOP
SECTIOn Of THE DOOR, AlOnG WITH AnY u-BARS PROVIDED WITH THE DOOR. THE InSTAl-
lATIOn Of THE OPERATOR MuST BE ACCORDInG TO MAnufACTuRER’S InSTRuCTIOnS AnD
fORCE SETTInGS MuST BE ADjuSTED PROPERlY.
Prior to installing top section, locate the center of the top section and seat the operator bracket
on top of the top section. for retro fit applications, the operator bracket must be aligned with an
existing operator and positioned on top section so it bridges the transition point of the section
thickness. Install (2) #12 x 1/2” phillips head screws on the back side of operator bracket.
Clamp operator bracket to u-bar (if supplied) with vice clamps. Attach (5) 1/4” - 14 x 5/8” self-
tapping screws to the operator bracket. Remove vice clamps.
NOTE: If a u-bar was installed, you can use two of the 1/4” - 20 x 11/16” self-drilling screws
previously used to attach the u-bar instead of two 1/4”-14 x 5/8” self-tapping screws when
attaching operator bracket to u-bar.
NOTE: When attaching operator bracket to top section with u-bar, apply additional pressure to
thread into the u-bar.
(2) #12 x 1/2”
Phillips head screws
(5) 1/4”- 14 x 5/8”
Self-tapping screws
Top section
Tools: Hammer, Step ladder, Tape measure
13
Place the top section in the opening. Temporarily secure the top section by driving a nail in the
header near the center of the door and bending it over the top section. now, flip up the hinge
leaves, hold tight against section, and fasten center hinges first and end hinges last (refer
to step, Stacking Sections). Vertical track alignment is critical. Position flag angle between
1-11/16” (43 mm) to 1-3/4” (44 mm) from the edge of the door; tighten the bottom lag screw.
flag angles must be parallel to the door sections. Repeat for other side.
IMPORTANT: THE DIMEnSIOn BETWEEn THE flAG AnGlES MuST BE DOOR WIDTH PluS
3-3/8” (86MM) TO 3-1/2” (89 MM) fOR SMOOTH, SAfE DOOR OPERATIOn.
now complete the vertical track installation by securing the center jamb bracket(s), flagangle,
and connection of the vertical track/flagangle (if applicable). Repeat for other side.
Attach horizontal Tracks to Q.I. flag Angles
Tools: Ratchet wrench, 9/16” Socket, 9/16” Wrench, level, Step ladder
14
NOTE: If you have Q.I. flag angles, complete this step.
To install horizontal track, place the curved end over the top roller of the top section. Align key
slot of the horizontal track with the Q.I. tab of the flag angle. Push curved portion of horizontal
track down to lock in place.
4
Please Do not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the find a Dealer section online at www.wayne-dalton.com