Rockwell Tools GUARDSHIELD SAFE 4 - Manual (Page 4)

GuardShield Safe 4 Operation Manual
1. Approvals and Conformity
TÜV Rheinland Product Safety GmbH, performed the
CE - type examination according to the machinery
directive EC/98/37, appendix VI and the respective
standards ICE 61496.
The CE - conformity declaration and the product
approval certification (TÜV) is available at your
nearest ROCKWELL AUTOMATION dealer or on the
home-page www.Rockwell Automation.com.
All ROCKWELL AUTOMATION products are
developed and manufactured following generally
accepted rules in industry and in compliance with a
total quality management system ISO 9001: 2000.
ATTENTION
GuardShield Safe 4 systems are only a safety
protection device if all instructions in this manual
and in the related documents are carefully followed
and fully complied with. In addition the installer
is responsible to comply with all local laws and
standards.
ATTENTION
Failure to follow all instructions in this manual and
related documents may lead to serious injury or
death. Rockwell Automation cannot be held liable
for any injury or death due to the negligence of the
purchaser or installer.
IMPORTANT
This instruction manual is part of the light curtain
GuardShield Safe 4. It must be kept accessible
during the whole life cycle for everybody who is in
charge of installation, operation, maintenance and
safety control.
4
Content
1. Approvals and Conformity 4
2. Introduction 5
2.1. System design 5
2.2. Special features 5
3. Applications 5
3.1. Typical applications 5
3.2. Applications restrictions 6
3.3. Application conditions 6
3.3.1. Corner mirrors 6
4. Principles of operation 7
4.1. Mode of operation 7
4.2. Intelligent Laser Alignment System ILAS 7
4.3. LED indicators 7
4.4. Perimeter systems 7
4.5. Muting 7
5. Installation 8
5.1. Regulations and standards 8
5.1.1. IEC Safety distance to danger point 8
5.1.2. North American Safety distance formulas 8
5.1.3. Height of protective field 9
5.1.4. Response time – light curtain 9
5.1.5. Distance to reflective surfaces 10
5.1.6. Multiple light curtain arrangement 10
5.2. Mechanical installation 10
5.2.1. Mounting brackets 10
5.2.2. Intelligent Laser Alignment System ILAS 10
5.2.3. Adjustment Procedure without ILAS
12
5.2.4. Adjustment Procedure with ILAS 12
5.2.5. Remarks to ILAS 12
5.2.6. Testing the protection field 13
5.3. Electrical Installation 13
5.3.1. Connection diagram 13
5.3.2. Test input to transmitter 14
5.3.3. Power supply 14
5.3.4. Bringing into operation 14
5.3.5. Outputs 14
5.3.6. Trouble shooting 15
6. Interfacing to safety devices 15
7. Dimensional drawings 19
7.1. System with integrated controller 19
8. Selection of a safety light curtain 20
8.1. Check list 20
8.2. Selection table 20
8.3. Accessories / Components 21
9. Inspection and service 22
9.1. Cleaning 22
9.2. Inspections 22
9.3. Decommissioning 22
10. Product labels 22
11. Technical Data 23