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Guardshield safe 4, Operation manual – Rockwell Tools GUARDSHIELD SAFE 4 User Manual

Page 14

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GuardShield Safe 4

Operation Manual

Figure 15: Wiring of the connecting cables of the

M12/5 Pin connector

Transmitter and receiver are supplied with M12/5 pin
connectors. The wiring of such connecting plugs is
given in Figure 14 and Figure 15.

5.3.2. Test input to transmitter

Normally the test input at the transmitter is installed
with a short circuit jumper to activate the transmitter. If
an external test is desired, a contact can be connected
to the test input (Figure 13).

The following points have to be considered:

• In case of operation in the modus “self

monitoring” both OSSD outputs have to be
connected separately to the safety switching
of the machine.

The timing of test input is as follows (Figure 16):

Time Value in ms

Response time on test signal

t

1

≤ t

R

+ 15

Time to test

t

2

> t

1

Restart time after test

t

3

≤ 800

Figure 16: Test timing diagram

t

R

means the response time of the respective

GuardShield Safe 4 type (see product label).

Internal test

Description

Value

Continuous test current

I

10 mA

Peak test current

I

P

100 mA

Time of peak test current

t

P

20 µs

Internal test

Transmitter Test LED

Transmitter

Short circuited (closed)

Active

Green

Open

Inactive

Red

5.3.3. Power supply

GuardShield Safe 4 are devices of electrical safety
level III (extra low voltage). 24 VDC ± 20 % has to be
supplied by a power supply that complies with IEC /
EN 60204 and IEC / EN 60742. Such a power supply
meets the electrical safety requirements and maintains
the minimum power of 18 VDC during 20 ms even in
the event of voltage dips

5.3.4. Bringing into operation

After the power has been applied to the GuardShield
Safe 4 and the automatic power-up test is successfully
completed (power up test time < 3 s) the green LED on
the receiver and transmitter will light on. The system is
now ready to operate.
The automatic power-up test will only be successful,
if the transmitter and receiver are properly aligned,
correctly connected and the protective field is not
interrupted.
Any intrusion of an object into the protective field will
switch the OSSD off within the specified response
time and the LED at the receiver toggles from green
to red.

5.3.5. Outputs

The two redundant Output Signal Switching Devices
(OSSD) are fully monitored. Any short circuits are
detected. The maximum load is 0.4 A, higher currents
are limited through short circuit protection. Increased
output loads may be realized using external safety
interfaces.

14

+24 VDC

0 V

OSSD 1

OSSD 2

+24 VDC

0 V

1) Operation with internal test
2) Test using a relay contact
3) Test using PNP output

Transmitter

3)

3)

2)

2)

PE

Pin 1 (brown)

Pin 3 (blue)

Pin 4 (black)

Pin 2 (white)

Pin 5 (grey)

Receiver

PE

Pin 1 (brown)

Pin 3 (blue)

Pin 4 (black)

Pin 2 (white)

Pin 5 (grey)

1)

1)

Test 1

Test 2

Test input

OSSD 1 / OSSD 2

t

2

t

3

t

1

open

short circuited

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