beautypg.com

Troubleshooting, Suspension troubleshooting – Polaris 800 Switchback User Manual

Page 113

background image

111

TROUBLESHOOTING

Suspension Troubleshooting

Problem

Solution (perform only one change at a time)

Rear suspension

bottoms too easily

- Verify sag dimension (see set-up decal or page 35). Adjust

torsion spring blocks (page 36) or install optional torsion

springs to achieve correct sag dimensions.

- Increase shock compression damping (page 37).

Rear suspension

rides too stiff

- Check for binding suspension components and grease all

pivot points.

- Verify sag dimension (see set-up decal or page 35). Adjust

torsion spring blocks (page 36) or install optional torsion

springs to achieve correct sag dimensions.

- Decrease shock compression damping (see page 37).

Too much weight

transfer when

climbing

- Verify sag dimension (see set-up decal or page 35). Adjust

torsion spring blocks (page 36) or install optional torsion

springs to achieve correct sag dimensions.

- Move limiter strap on front torque arm to high position

(see set-up decal or page 36).

Too little weight

transfer when

climbing

- Verify sag dimension (see set-up decal or page 35). Adjust

torsion spring blocks (page 36) or install optional torsion

springs to achieve correct sag dimensions.

- Move limiter strap on front torque arm to low position

(see set-up decal or page 36).

Front end pushes

- Check for worn skags
- Check for binding front suspension shafts and steering

components, grease all pivot points (elevate front of machine).

- Verify sag dimension (see set-up decal or page 35). Adjust

torsion spring blocks (page 36) or install optional torsion

springs to achieve correct sag dimensions.

- Increase IFS preload (see page 32).
- Move limiter strap on front torque arm to high position

(see set-up decal or page 36).

Steering is heavy

- Check skags and skis for damage.
- Check for binding front suspension shafts and steering

components, grease all pivot points (elevate front of machine).

- Verify sag dimension (see set-up decal or page 35). Adjust

torsion spring blocks (page 36) or install optional torsion

springs to achieve correct sag dimensions.

- Decrease IFS preload (see page 32).

Machine darts from

side to side

- Ensure skis are properly aligned (see page 101).
- Check for binding front suspension shafts and steering

components, grease all pivot points (elevate front of machine).

- Ensure skags are straight on skis.

This manual is related to the following products: