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Maintenance, Caution, General maintenance – Polaris 9919078 User Manual

Page 103

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100

MAINTENANCE

General Maintenance

Bleeding the Cooling System

CAUTION

If coolant flow becomes restricted or plugged, coolant loss, air

lock or engine damage may result. Most cooling systems are

equipped with a filter that should be periodically inspected or

replaced.

Surge Tank Models
1. Remove the pressure cap and fill the coolant bottle with properly

mixed coolant to the maximum mark.

2. Elevate the front end of the machine slightly to aid in bleeding of

the heat exchangers.

3. Remove the bleed screw from the water outlet manifold and/or the

thermostat housing. Allow the coolant to bleed through the system

until it runs out the bleed holes. Reinstall the bleed screw into the

manifold.

4. Add coolant to the coolant bottle to the maximum mark.
5. Start the engine and run at a fast idle for two to three minutes.

Loosen the bleed screw occasionally to purge any trapped air.

6. Stop the engine and check the coolant bottle level. Fill as required.
7. Feel the heat exchangers under the running boards. If the system is

bled properly, they’ll be warm to the touch. If they’re not, repeat

step 5. Lift the front of the machine slightly to assist in the

bleeding.

8. Replace the pressure cap and carefully lower the front end of the

machine.