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Maintenance, Periodic maintenance chart – Polaris Sportsman Touring 500 HO User Manual

Page 73

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69

MAINTENANCE

Periodic Maintenance Chart

Item

Maintenance Interval

(whichever comes first)

Remarks

Hours Calendar

Miles

(Km)

X

E

Air filter,

main element

-

Weekly

-

Inspect; replace as needed

Recoil housing

(if applicable)

-

Weekly

-

Drain water as needed,

check often if operating in wet

conditions

X

Q

Brake pad wear

10 H

Monthly

100 (160)

Inspect periodically

Battery

20 H

Monthly

200 (320)

Check terminals; clean; test

X Rear gearcase oil

(if equipped)

25 H

Monthly

250 (400)

Inspect level; change yearly

X Transmission oil

25 H

Monthly

250 (400)

Inspect level; change yearly

X Demand drive fluid

25 H

Monthly

250 (400)

Inspect level; change yearly

X

E

Engine breather

filter (if equipped)

25 H

Monthly

250 (400)

Inspect; clean if needed

X General

lubrication

50 H

3 M

500 (800)

Lubricate all fittings, pivots,

cables, etc.

Carburetor float

bowl

50 H

6 M

500 (800)

Drain bowl periodically and

prior to storage

Shift linkage

50 H

6 M

500 (800)

Inspect, lubricate

Q

Steering

50 H

6 M

500 (800)

Lubricate

X Front suspension

50 H

6 M

500 (800)

Lubricate

X Rear suspension

50 H

6 M

500 (800)

Lubricate

Q

E

Throttle Cable/

ETC Switch

50 H

6 M

500 (800)

Inspect; adjust; lubricate;

replace if necessary

Q

E

Choke cable

50 H

6 M

500 (800)

Inspect; adjust; lubricate;

replace if necessary

E Carburetor air

intake ducts/flange

50 H

6 M

500 (800

Inspect duct for proper seal-

ing/air leaks

Drive belt

50 H

6 M

500 (800)

Inspect; adjust; replace as

needed

Cooling system

(if applicable)

50 H

6 M

1000 (1600) Inspect coolant strength

seasonally; pressure test

system yearly

X Engine oil change

100 H

6 M

1000 (1600) Perform a break-in oil change

at one month

X Oil filter change

100 H

6 M

1000 (1600) Replace with oil change

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