Troubleshooting – Lochinvar 400-801 User Manual
Page 37

3
Troubleshooting
(continued)
37
Table 3-4 Troubleshooting Chart - Fault Messages Displayed on Boiler Interface
Service Manual
FAULT
DESCRIPTION
CORRECTIVE ACTION
Gas Pressure SW
(will require a manual
reset once the condition
has been corrected. Press
the RESET button on the 
SMART SYSTEM
display
to reset.)
- Either the optional manual reset low gas 
 pressure switch or the optional manual reset 
 high gas pressure switch tripped. 
• Reset the pressure switches.
 • Measure the supply gas pressure to determine cause 
 
of failure. Natural gas pressures should be between
 4 - 14 inches w.c. and LP gas pressures 
 should be between 8 - 14 inches w.c.
 • Refer to Section 7 - Gas Connections of the Knight 
 XL Installation and Operation Manual for detailed 
 information concerning the gas supply.
• Correct the supply gas pressure if necessary.
• Check for a loose or misplaced jumper if pressure 
 switches are not installed.
- The gas pressure switch contacts on the 
 Low Voltage Connection Board are open. 
• Check for a loose or misplaced jumper on the Low 
 Voltage Connection Board.
• Check for the addition of a device wired across the 
 gas pressure switch terminals on the Low Voltage 
 Connection Board.
Flow Switch/
LWCO
(will require a manual
reset once condition has
been corrected. Press
the RESET button on the 
SMART SYSTEM display 
to reset.)
- Either the optional flow switch or the optional 
 low water cutoff is not making.
• Check boiler pump operation on a call for heat.
 • Check for closed valves or obstructions in the boiler 
 piping. 
 • Verify system is full of water and all air has been 
 purged from the system. 
• Check for loose or misplaced jumpers if flow switch or 
 LWCO is not installed.
- Blown fuse.
• Replace fuse F3 on the control board, see page 33 
 of this manual.
Blocked Drain SW
(will require a manual
reset once condition has
been corrected. Press
the RESET button on the 
SMART SYSTEM display 
to reset.)
The blocked drain switch has detected 
excessive condensate build up inside the 
unit.
 • Check condensate tube from unit to floor drain for 
 proper installation and obstructions.
• Inspect condensate trap for blockage. Clean if 
 necessary.
• Check for loose wiring connection at wire harness 
 plug.
• Bad blocked drain switch. Replace switch.
