Lincoln Electric POWER WAVE SVM173-A - Manual (Page 146)

ELECTRICAL DIAGRAMS G-12 G-12
PC BOARD ASSEMBLY - DEVICENET/GATEWAY PC BOARD (ROBOTIC MODEL ONLY) (L11046-2)
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information
is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in
damage to the machine.
POWER WAVE 455M/MSTT
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L11046-2
COMMON DIGITAL CONTROLS
GATEWAY PC BOARD ASSEMBLY
1:1
L11046-1 JIMJ
ILD
-
UNLESS OTHERWISE SPECIFIED TOLERANCE
MANUFACTURING TOLERANCE PER E2056
ON 2 PLACE DECIMALS IS ± .02
ON 3 PLACE DECIMALS IS ± .002
ON ALL ANGLES IS ± .5 OF A DEGREE
WITH PUBLISHED STANDARDS.
MATERIAL TOLERANCE (" ") TO AGREE t
DO NOT SCALE THIS DRAWING
DRAWN BY:
DESIGN INFORMATION
ENGINEER:
APPROVED:
REFERENCE: EQUIPMENT TYPE:
SUBJECT:
SCALE:
L11046- 2
MATERIAL
DISPOSITION: APPROVAL
DATE: PROJECT
NUMBER: NA CRM37943-B
1
PAGE ___ OF ___
1
ENGINEERING CONTROLLED
MANUFACTURER:
Yes
DOCUMENT
NUMBER: DOCUMENT
REVISION:
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC. PROPRIETARY & CONFIDENTIAL:
A
NEW CHANGE DETAIL:
9-18-2006
S
O
L
ID
E
D
G
E
STRP
NOTES:
N.A. CAUTION:
THIS DEVICE IS SUBJECT TO DAMAGE BY STATIC
ELECTRICITY. LINCOLN ELECTRIC TO SEE E2454 BEFORE
HANDLING.
N.B. PLACE CONNECTOR KEYING PLUG, OVER HEADER PIN, IN
LOCATION SHOWN. PLUG SHOULD BE INSERTED BELOW
CONNECTOR TOP SURFACE.
N.C. SECURE PC BOARD ASSEMBLY IN PLACE WITH ITEM (4).
(2 PLACES, 5.3 +/- .5 IN. LBS)
N.D. NO COMPONENTS ON BOTTOM SIDE OF PC BOARD.
N.E.
PLACE BARCODED ASSEMBLY NUMBER IDENTIFICATION AND
BARCODED SERIAL NUMBER IDENTIFICATION IN AREA SHOWN.
N.F. PROGRAM ITEM 60 WITH ITEM 7 .
N.G. PROGRAM ITEM 61 WITH ITEM 8 .
N.J. MUST BE COVERED BY ITEM 5 .
UNLESS OTHERWISE SPECIFIED:
RESISTANCE = OHMS
3
N.C.
N.B.
N.A.,N.F.
N.A.,N.G.
N.F.
N.G.
5.84
6.34
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.J.
N.E.
4
2
N.D.
ALL COMPONENTS AND MATERIALS USED IN THIS
ASSEMBLY ARE TO BE RoHS COMPLIANT PER E4253
2
ITEM PART NO. QTY PC BOARD REFERENCE
DESIGNATORS
DESCRIPTION
1 L11046-F 1 GATEWAY PC BOARD BLANK
2 S24671 1 PLUG, KEYING PLUG
3 M19436-5 1 POTTING TRAY
4 S8025-80 2 SELF TAPPING SCREW
5 E2527 195g. (6.87OZ) EPOXY ENCAPSULATING RESIN
6 E3539 AS REQ. ELECTRICAL INSULATING COMPOUND
7 S24824-3 1 X11 SOFTWARE CPLD
8 S24825-1 1 X13 SOFTWARE, FLASH
FOR ITEMS LISTED BELOW REFER TO ELECTRONIC COMPONENT DATABASE FOR COMPONENT SPECIFICATIONS
9 S25020-13SMT 2 C2,C7 CAPACITOR,SMD,CERAMIC,150pF,100V,5%,C
10 S25024-8SMT 5 C3,C4,C5,C6,C8 CAPACITOR,SMD,TANTALUM,10MF,16V,10%,S
11 S13490-179 1 C9 CAPACITOR,ALEL,1000,35V,20%
12 S25024-5SMT 4 C10,C13,C27,C30 CAPACITOR,SMD,TANTALUM,4.7MF,35V,10%,
13 S25024-6SMT 4 C11,C12,C43,C60 CAPACITOR,SMD,TANTALUM,22MF,16V,10%,S
14 S25024-2SMT 4 C14,C16,C20,C25 CAPACITOR,SMD,TANTALUM,1.0MF,35V,10%,
15 S25020-3SMT 30 C15,C17,C18,C19,C21,C22
C23,C24,C26,C28,C31,C32
C33,C35,C36,C37,C38,C41
C42,C44,C45,C46,C47,C48
C49,C50,C51,C53,C54,C58
CAPACITOR,SMD,CERAMIC,0.1MF,50V,10%,X
16 S25020-15SMT 3 C29,C39,C40 CAPACITOR,SMD,CERAMIC,22PF,50V,5%,COG
17 S13490-182 1 C56 CAP,ALEL,3300,63V,20%
18 S13490-181 1 C59 CAP,ALEL,22,63V,20%
19 S25040-10SMT 2 D1,D5 DIODE,SMD,3A,400V,D0-214AB
20 S25040-9SMT 1 D2 DIODE,SMD,3A,200V,D0-214AB,ULTRA-FAST
21 S25040-2SMT 3 D3,D6,D21 DIODE,SMD,1A,400V,DO-214BA/AC
22 S25040-11SMT 3 D4,D16,D20 DIODE,SMD,1A,600V,S403A,ULTRA-FAST RE
23 S25040-4SMT 8 D7,D8,D9,D10,D12,D13,D14
D15
DIODE,SMD,DUAL,0.200A,70V,UFR
24 S25049-3SMT 1 D17 DIODE,SMD,3A,40V,SCHOTTKY,CASE 403-3
25 S25049-4SMT 1 D19 DIODE,SMD,DUAL,200MA,30V,SCHOTTKY,SOT
26 S25040-5SMT 6 D22,D23,D24,D25,D26,D27 DIODE,SMD,DUAL,0.200A,70V,UFR
27 S25046-1SMT 1 DZ1 ZENER DIODE,SMD,0.5W,5.1V, 5%,SOD123
28 S25046-3SMT 4 DZ2,DZ3,DZ4,DZ5 ZENER DIODE,SMD,0.5W,18V, 5%,SOD123
29 S25044-9SMT 7 DZ6,DZ7,DZ8,DZ10,DZ11,DZ12
DZ13
ZENER DIODE,SMD,3W,6.2V,5%, SMB
30 S18248-16 1 J70 CONNECTOR,MOLEX,MINI,PCB,16-PIN
31 S18248-10 1 J71 CONNECTOR,MOLEX,MINI,PCB,10-PIN
32 S24020-4 3 J72,J73,J76 CONNECTOR,MOLEX,MINI,PCB,4-PIN,TIN
33 S24020-2 1 J74 CONNECTOR,MOLEX,MINI,PCB,2-PIN,TIN
34 S24020-6 1 J75 CONNECTOR,MOLEX,MINI,PCB,6-PIN,TIN
35 S25080-2SMT 6 LED1,LED2,LED3,LED5,LED7
LED9
LED,SMD,GREEN,CLEAR,S1206
36 S25080-1SMT 3 LED4,LED6,LED8 LED,SMD,RED,CLEAR,S1206
37 S15000-28SMT 4 OCI1,OCI2,OCI3,OCI4 OPTOCOUPLER,SMD,TTL-OUT,HI-SPD,HI-CMR
38 S15000-32SMT 2 OCI5,OCI6 OPTOCOUPLER,SMD,CMOS,HIGH SPEED,HIGH
39 S25050-2SMT 5 Q2,Q4,Q5,Q12,Q13 TRANSISTOR,SMS,PNP,SOT23,0.5A, 40V,MM
40 S25051-4SMT 6 Q6,Q7,Q8,Q9,Q10,Q11 TRANSISTOR,SMD,NMF,SOT-23,0.115A,60V,
41 S25000-4750SMT 6 R1,R2,R39,R40,R66,R67 RESISTOR,SMD,METAL FILM,1/10W,475OHMS
42 S25003-2000SMT 2 R3,R4 RESISTOR,SMD,1W,200OHMS,1%
43 S25000-1002SMT 25 R5,R8,R9,R10,R11,R12,R13
R14,R15,R16,R17,R19,R20
R21,R22,R23,R24,R25,R29
R34,R35,R42,R60,R61,R69
RESISTOR,SMD,METAL FILM,1/10W,10.0K,1
44 S25000-4751SMT 5 R6,R38,R43,R45,R101 RESISTOR,SMD,METAL FILM,1/10W,4.75K,1
45 S25000-1001SMT 6 R18,R37,R41,R65,R68,R100 RESISTOR,SMD,METAL FILM,1/10W,1.00K,1
46 S25001-1002SMT 2 R27,R28 RESISTOR,SMD,10K,1/4W,1206,1%,TR
47 S25000-1501SMT 1 R30 RESISTOR,SMD,METAL FILM,1/10W,1.50K,1
48 S25001-3320SMT 6 R31,R32,R33,R46,R47,R72 RESISTOR,SMD,332OHMS,1/4W,1206,1%,TR
49 S25000-7500SMT 3 R36,R44,R76 RESISTOR,SMD,METAL FILM,1/10W,750OHMS
50 S25001-1211SMT 2 R48,R49 RESISTOR,SMD,1.21K,1/4W,1206,1%,TR
51 S25001-2670SMT 7 R50,R51,R52,R53,R57,R58
R59
RESISTOR,SMD,267OHMS,1/4W,1206,1%,TR
52 S25000-1000SMT 6 R54,R55,R56,R80,R81,R82 RESISTOR,SMD,METAL FILM,1/10W,100OHMS
53 S25001-24R9SMT 3 R73,R74,R75 RESISTOR,SMD,24.9OHMS,1/4W,1206,1%,TR
54 S25001-2000SMT 3 R77,R78,R79 RESISTOR,SMD,200OHMS,1/4W,1206,1%,TR
55 S18380-5 1 R83 THERMISTOR,PTC,0.5-1.17 OHMS,0.5A
56 S19869-8 2 S1,S2 SWITCH,DIP,SPST,8-CIRCUITS
57 S20375-8 1 T1 TRANSFORMER,PCB,PWM,FLYBACK
58 S20353-1SMT 1 X2 IC,SMD,CMOS,DRIVER,RECEIVER,EIA232,14
59 S15128-25SMT 1 X3 IC,SMD,VOLTAGE REGULATOR,FIXED,POSITI
60 S25068-6SMT 2 X4,X24 IC,SMD,VOLT REG,FIXED,3-T,(+),0.1A,5V
61 S15128-5SMT 1 X5 IC,VOLT REG,SMD,FIXED,3-T,(+),1A,5V
62 S24841-1 1 X6 IC,MODULE,CONVERTER,DC-DC,+5V/3A OUT
63 S25068-7SMT 2 X7,X9 IC,SMD,CMOS,UNDERVOLT-SENSING,RESET,M
64 S25069-2SMT 1 X8 IC,SMD,CMOS,EEPROM,SERIAL,SPI,64Kx8,S
65 M15101-14SMT 1 X10 IC,SMD,CMOS,MCU,32-BIT,2K-RAM,TPU,25M
66 S25070-3SMT 1 X11 CPLD,PROGRAMMABLE,XC9536,44-PIN,VQFP(
67 S25069-3SMT 1 X13 IC,SMD,CMOS,EEPROM,FLASH,16-BIT,512K
68 S17900-11SMT 1 X14 IC,SMD,CMOS,TRANCEIVER,BUS,3-STATE,OC
69 M15104-15 1 X15 RAM,STATIC,16-BIT,64K,44-PIN,TSOP
70 S20353-5SMT 2 X16,X18 IC,CMOS,CONTROLLER,COMMUNICATION,SERI
71 S20353-4SMT 2 X17,X22 IC,CMOS,SMD,XCVR,EIA485(SS)
72 S25068-4SMT 1 X20 IC,SMD,TRANSCEIVER,CAN,UC5350,S0IC-8
73 S17900-24SMT 1 X23 IC,SMD,CMOS,GATE,NAND,2-INPUT,QUAD,SC
74 S25065-2SMT 1 X31 IC,SMD,ACT,LATCH,OCTAL,3-STATE,TSSOP-
75 S25082-1SMT 1 Y1 CRYSTAL,SMD,QUARTZ,16MHZ
REVISION CONTROL
L11046-2F0
PART NO. IDENTIFICATION
CODE
TEST PER
POT WITH E2527
SCHEMATIC REFERENCE:
BUY DETAIL MAKE DETAIL
BUY PER E3867 MANUFACTURE PER E1911
BUY BLANK COMPLETE
SEE ELECTRONIC FILE FOR ADDITIONAL INFORMATION.
E3856-G
G3821-2F0
(4 BOARDS PER PANEL)
4 LAYER BOARD BLANK PANEL